Daewoo Musso. Manual - part 86

OM600 ENGINE MECHANICAL  1B3-51

49. Remove the cylinder head(2) and gasket(3).

OM 661LA

1B3-52  OM600 ENGINE MECHANICAL

Length(L)

Assembly Procedure

1. Replace the cylinder head gasket.

2. Install the cylinder head onto the crankcase.

Notice

Align the cylinder head holes with the guide pins.

3. Measure the length(L) of cylinder head bolts.

Notice

If the max. length is exceeded, replace the bolts.

Thread Dia.

Max. Limit(L)

M10

M10

M10

80mm

102mm

115mm

82mm

104mm

117mm

when new

4. Coat the head contact surface of bolts and thread with oil

and insert them as shown.

- Cylinder head bolts arrangement

Bore

1 ........................................... M10 

× 

  80

2 ........................................... M10 

× 

102

3 ........................................... M10 

× 

115

4 ........................................... M  8 

×

   50

5 ........................................... M  8 

×

   80

OM662LA

OM600 ENGINE MECHANICAL  1B3-53

5. Tighten the cylinder head bolts to specified torque and

torque angle.

OM 662LA

OM 661LA

6. Install the socket bolts in the chain box.

Tightening Torque

25 Nm

Stage 1

Stage 2

Torque angle

Wait for

Torque angle

15 Nm

35 Nm

90°

10 minutes

90°

7. Connect the vacuum pipe to the thermo valve.

1B3-54  OM600 ENGINE MECHANICAL

8. Connect the vacuum lines to the vacuum pump.

9. Install the fuel filter and connect the pipe.

Tightening Torque

25 Nm

Notice

Be careful not to be confused the connections and hoses.

10. Connect the fuel pipe to the injection pump.

11. Install the sliding rail(24) and insert the sliding rail pins(25,

26).

Notice

Apply sealing compound on the each collar of the sliding
rail pins.

Sliding Hammer  116 589 20 33 00

Threaded Pin  116 589 02 34 00