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Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 824

7 - Plate Spring

❑ Installed position. Refer to

⇒ Fig. ““Installed Location of Spring Washer and Thrust Washer on Outer Joint”“ , page 104

❑ Allocation. Refer to the Parts Catalog.

8 - Thrust Ring

❑ Installed position. Refer to

⇒ Fig. ““Installed Location of Spring Washer and Thrust Washer on Outer Joint”“ , page 104

❑ Allocation. Refer to the Parts Catalog.

9 - Locking Ring

❑ Replace after removal
❑ Insert in shaft groove

10 - CV Boot

❑ Material: polyelastomer
❑ Without vent hole
❑ Check for tears and scuffing
❑ Drive off CV joint using drift
❑ Coat the sealing surface with -D 454 300 A2- before installing it on the CV joint

11 - Clamp

❑ Replace after removal
❑ Tensioning. Refer to

⇒ Fig. ““Tightening Clamping Sleeve on Outer Joint”“ , page 106

12 - Left Drive Axle
13 - Locking Plate
14 - Internal Multipoint Bolt

❑ 40 Nm
❑ Replace after removal
❑ M8 x 48
❑ First tighten diagonally to 10 Nm, then tighten diagonally again to the tightening specification

15 - Locking Ring

❑ Remove and install using Circlip Pliers - VW161A-

16 - Seal

❑ Bonding surface on CV joint must be free of grease and oil!

17 - Inner CV Joint

❑ Replace only as complete unit.
❑ Removing. Refer to

⇒ Fig. ““Removing the Inner CV Joint”“ , page 105

❑ Installing

⇒ Fig. ““Pressing on Inner CV Joint”“ , page 105

❑ Checking. Refer to

⇒ “6.8 Inner CV Joint, Checking”, page 114

18 - Plate Spring

❑ Installed position. Refer to

⇒ page 105

6.2.2

Overview - Drive Axle, CV Joint VL 107

1 - Bolt

❑ 200 Nm +180°
❑ Replace after removal
❑ Loosening and tighten‐

ing. Refer to

⇒ “6.4 Drive Axle Threa‐

ded Connection, Loos‐

ening and Tightening”,

page 101

❑ Before installing, clean

the threads in the CV

joint with a tap.

2 - Outer CV Joint

❑ Replace only as com‐

plete unit.

❑ Removing. Refer to

⇒ page 107

❑ Installing: Using a plas‐

tic hammer, drive onto

the shaft as far as the

stop

❑ Checking. Refer to

⇒ “6.7 Outer CV Joint,

Checking”, page 113

3 - Locking Ring

❑ Replace after removal
❑ Insert in shaft groove

4 - Clamp

❑ Replace after removal
❑ Tensioning. Refer to

5 - CV Boot

❑ Check for tears and scuffing
❑ Material: polyelastomer

6 - Clamp

❑ Replace after removal
❑ Tensioning. Refer to

⇒ Fig. ““Tensioning Clamp On Small Diameter”“ , page 109

7 - Axle Shaft
8 - Clamp

❑ Replace after removal
❑ Tensioning. Refer to

⇒ Fig. ““Tensioning Clamp On Small Diameter”“ , page 109

9 - CV Boot

10 - Clamp

❑ Replace after removal
❑ Tensioning. Refer to

⇒ Fig. ““Tightening Clamping Sleeve On Outer Joint”“ , page 109

11 - Locking Plate
12 - Cover

❑ Carefully drive off using a drift
❑ Coat the sealing surface with -D 454 300 A2- before installing it on the CV joint
❑ Adhesive surface must be free of oil and grease

13 - Inner CV Joint

❑ Replace only as complete unit.
❑ Removing. Refer to

⇒ Fig. ““Removing the Inner CV Joint”“ , page 108

❑ Installing. Refer to

⇒ Fig. ““Pressing On Inner CV Joint”“ , page 108

❑ Checking. Refer to

⇒ “6.8 Inner CV Joint, Checking”, page 114

14 - Locking Ring

❑ Remove and install using Circlip Pliers - VW161A- .

15 - Cover

❑ Replace after removal
❑ Always replace if removed
❑ Removing. Refer to

⇒ Fig. ““Drive Off Cover for Inner Joint”“ , page 107