Volkswagen Golf / Golf GTI / Golf Variant. Manual - part 731

Installing
Install in reverse order of removal. Note the following:
– Note the installed position of the Knock Sensor 1 - G61- .
– Install the Engine Temperature Control Actuator - N493- . Re‐

fer to

⇒ “2.9  Engine Temperature Control Actuator N493 , Remov‐

ing and Installing”, page 237

 .

Tightening Specifications
♦ Refer to 

⇒ “1.1 Overview - Ignition System”, page 356

 .

1.5

Camshaft Position Sensor, Removing

and Installing

⇒ “1.5.1  Camshaft Position Sensor G40 , Removing and Instal‐

ling”, page 360
⇒ “1.5.2  Camshaft Position Sensor 3 G300 , Removing and In‐

stalling”, page 360

1.5.1

Camshaft Position Sensor - G40- , Re‐

moving and Installing

Removing
– Remove the engine cover. Refer to

⇒ “3.1 Engine Cover, Removing and Installing”, page 38

 .

– Remove the intake manifold. Refer to

⇒ “4.3 Intake Manifold, Removing and Installing”, page 304

 .

– Disconnect the connector -3-.
– Remove the bolt -1- and camshaft position sensor -2-.
Installing
Install in reverse order of removal. Note the following:
– Replace the O-ring.
Tightening Specifications
♦ Refer to 

⇒ “1.1 Overview - Ignition System”, page 356

 .

1.5.2

Camshaft Position Sensor 3 - G300- ,

Removing and Installing

Removing
– Remove the engine cover. Refer to

⇒ “3.1 Engine Cover, Removing and Installing”, page 38

 .

– Disconnect the connector -3-.

– Remove the bolt -1- and camshaft position sensor -2-.
Installing
Install in reverse order of removal. Note the following:
– Replace the O-ring.
Tightening Specifications
♦ Refer to 

⇒ “1.1 Overview - Ignition System”, page 356

 .

1.6

Engine Speed Sensor - G28- , Remov‐

ing and Installing

Removing
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  66 ; Noise Insulation; Overview - Noise Insulation .

– Disconnect the coolant hose -3- from the charge air pipe and

push aside.

– Disconnect the connector -1- from the Engine Speed Sensor

- G28- .

– Remove the bolt -arrow-.
Installing
Install in reverse order of removal.
– Install the noise insulation. Refer to ⇒  Body Exterior; Rep. Gr. 

66 ; Noise Insulation; Overview - Noise Insulation .

Tightening Specifications
♦ Refer to 

⇒ “1.1 Overview - Ignition System”, page 356

 .

2

Special Tools

Special tools and workshop equipment required
♦ Puller - T10530-

3

Revision History

DRUCK NUMBER: K0059240821

Fac‐

tory

Edi‐

tion

Edit

Edi‐

tion

Job

Type

Fee

dba

ck

Notes

Quality

Checke

d By

 

   

 

 

04.2

015

04/1

9/20

16

Lo‐

cal

Feed

back

115

846

1

Swapped items

N580&N581 and

N596&N597 in 24 -Over‐

view - Component Loca‐

tion, Fuel Injection System

Eric P.

04.2

015

04/0

5/20

16

Lo‐

cal

Feed

back

116

186

7

Changed torque value for

G61 bolt in Overview - Igni‐

tion System, from 20 NM to

8 + 90°

Eric P.

04.2

015

03/3

1/20

16

Lo‐

cal

Feed

back

116

161

6

Changed 200 to 2,000

RPM’s in Engine Oil Pres‐

sure, Checking

Eric P.

04.2

015

01/1

4/20

16

Lo‐

cal

Feed

back

114

628

6

Added BX5 to metadata

Eric P.

04.2

015

10/1

9/20

15

Feed

back

111

779

2

Added step for removing

crankshaft ventilation hose,

due to damaging the con‐

nection at the turbo charger

for certain engines.

Eric P.

04.2

015

08/1

8/20

15

Ma‐

jor

Edit

N/A  

Eric P.

04.2

015

07/3

0/20

15

Cor‐

rec‐

tion

N/A Added (Bolts) before the

im-bild tags. Reference

Feedback # 1113582

Eric P.

04.2

015

07/2

9/20

15

Lo‐

cal

Feed

back

111

358

2

Changed tables to list (leg-

m tags) for Overview - Tim‐

ing Chain Cover

Eric P.

04.2

015

06/3

0/20

15

Lo‐

cal

Feed

back

110

120

8

Added sections for the 2

types of oil pans - metal and

plastic. Updated Overview -

Oil Pan/Oil Pump.

Eric P.

04.2

015

05/0

8/20

15

Fac‐

tory

Up‐

date

N/A  

Eric P.

02.2

015

04/0

7/20

15

Lo‐

cal

Feed

back

108

497

7

added engine code CXCB

to metadata

Eric P.

02.2

015

02/1

3/20

15

Link

Chec

king

N/A updated ext-rl tags

Eric P.

02.2

015

02/0

4/20

15

Lo‐

cal

feed‐

back

107

649

4

Translations corrections

Eric P.