Volkswagen Golf / Golf GTI / Jetta. Manual - part 691

 

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Volkswagen Golf / Golf GTI / Jetta. Manual - part 691

 

 

  

  

  

- Remove front bolts - arrow - at left and right. Slide out 
slider toward front over stop - 1 - 

- Slide sliding headliner toward front. 

- Remove rear bolts - arrow - at left and right. Slide slider 
toward rear and remove sliding headliner  - 1 - upward. 

Drive motor for sunroof, removing

 

- Disconnect Ground (GND) strap from battery. 

- Unclip cover - 1 - for drive motor. 

Note: 

Sunroof with glass panel (Meritor)

13/2/2005

  

Only remove and install drive motor for sunroof when roof 
is closed (zero position).  
 

- Unclip and disconnect connector. 

- Remove bolts - arrows - and remove drive motor for 
sunroof. 

 

Bolts for drive motor are micro-encapsulated and must 
always be replaced (3.5 Nm).

Drive motor for sunroof, adjusting (zero 
position)

 

 

Adjustment of zero position may be necessary if drive 
motor was removed while not in zero position or sunroof 
was closed or opened via emergency operation.

 

Drive motor removed, but electrical wires connected.

- Move automatic rotary switch to "roof opened" position. 

- Move automatic rotary switch to "roof closed" position. 

- Move automatic rotary switch to "roof tilted" position. 

- Move automatic rotary switch to "roof closed" position. 

- Install drive motor in this position (zero position) with 
sunroof closed. 

Automatic rotary switch for sunroof, 
removing

 

Sunroof with glass panel (Meritor)

13/2/2005

  

  

  

- Unclip trim - 1 - in direction of - arrow - and remove. 

- Remove bolts - arrows - and remove automatic rotary 
switch. 

- Unclip and disconnect connector. 

Parallel movement, checking

 

- Removing glass panel for sunroof 

 

60-3, Glass panel for 

sunroof, removing

 . 

Marking - arrow - on upper part of rear guide - 1 - must be 
located on both sides between markings dimension  - a - at 
slotted guide rail - 2 - 

Sunroof with glass panel (Meritor)

13/2/2005

  

Slotted guide rail - 2 - must be engaged in guide rail 
(cannot be moved by hand). 

Parallel movement, adjusting

 

Note: 

Parallel movement adjustment can only be performed with 
drive motor removed and glass panel (in zero position).   
 

- Removing drive motor for sunroof 

 

60-3, Drive motor for 

sunroof, removing

 . 

Marking - arrow - on upper part of rear guide - 1 - must be 
located on both sides between markings dimension  - a - at 
slotted guide rail - 2 - 

Slotted guide rail - 2 - must be engaged in guide rail 
(cannot be moved by hand). 

- Slide upper part of guide - 1 - only from front toward rear 
center, between markings. 

- Install drive motor (zero position) in this position.  

 

Then check zero position.

Installation unit, removing and installing

 

Sunroof with glass panel (Meritor)

13/2/2005

 

 

 

 

 

 

 

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