Volkswagen Golf / Golf GTI / Jetta. Manual - part 689

  

  

- Unclip lower trim - 2 - in front area to vehicle center and 
unhook at rear. 

- Unclip upper trim - 1 - at front and in center and remove at 
rear. 

 

Vehicles from calender week 36 2002 (CW 36/02) on

 

In vehicles from calender week 36 2002 (CW 36/02) on, a 
trim piece is installed in place of a lower trim and an upper 
trim.

- Unhook lower trim - 1 - from lower part of slotted guide rail 
- 3 - . 

- Remove lower trim from securing pins - 4 - . 

- Unhook lower trim - 1 - at top, rear - 2 - . 

- Remove lower trim - 1 - . 

 

Continued for all vehicles

- Remove securing bolts 1 (Torx T25; 4.5 Nm). 

- Lift sunroof out. 

Note: 

Sunroof must not be driven into "opened" position with 

Sunroof with glass panel (Meritor)

13/2/2005

  

  

glass panel removed because water channel is no longer 
pressed down by glass panel and may be wedged in roof.   
 

Glass panel for sunroof, installing 

 

Panel must be installed in zero position (panel closed).

Zero position:

 

Marking - arrow - on upper part of rear guide - 1 - must be 
located on both sides between markings dimension  - a - at 
slotted guide rail - 2 - . 

Slotted guide rail - 2 - must be engaged in guide rail 
(cannot be moved by hand). 

If this is not case, adjust parallel movement 

 

60-3, 

Parallel movement, adjusting

 . 

- Insert sunroof panel from above and screw in securing 
bolts (guide rail/panel). 

- Slightly tighten securing bolts (Torx T25). 

- Adjusting glass panel for sunroof (height adjustment) 

 

60-3, Glass panel for sunroof (height adjustment), adjusting

 

Note: 

Sunroof with glass panel (Meritor)

13/2/2005

  

Tighten securing bolts after panel height adjustment (4.5 
Nm).  
 
For vehicles up to calender week 35 2002 (CW 35/02), 
install lower trim and upper trim after adjusting panel 
height.  
 

 

Vehicles from calender week 36 2002 (CW 36/02) on

 

In vehicles from calender week 36 2002 (CW 36/02) on, a 
trim piece is installed in place of a lower trim and an upper 
trim.

Note: 

Trim piece and trim must not be replaced against each 
other. Clearance for mechanical components is otherwise 
not guaranteed.  
 
Install trim piece after panel height adjustment.   
 

Glass panel for sunroof (height adjustment), 
adjusting

 

Note: 

Glass panel height adjustment is to be performed after 
glass panel has been closed out of sliding position.  
 

 

Zero position of sunroof OK.

- Tilt sunroof open. 

- Slide sliding headliner toward rear. 

 

Vehicles up to calender week 35 2002 (CW 35/02)

- Unclip lower trim - 2 - in front area to vehicle center and 
unhook at rear. 

Sunroof with glass panel (Meritor)

13/2/2005

  

  

- Unclip upper trim - 1 - at front and in center and remove at 
rear. 

 

Vehicles from calender week 36 2002 (CW 36/02) on

 

In vehicles from calender week 36 2002 (CW 36/02) on, a 
trim piece is installed in place of a lower trim and an upper 
trim.

- Unhook lower trim - 1 - from lower part of slotted guide rail 
- 3 - . 

- Remove lower trim from securing pins - 4 - . 

- Unhook lower trim - 1 - at top, rear - 2 - . 

- Remove lower trim - 1 - . 

 

Continued for all vehicles

- Loosen securing bolts - 3 - (Torx T25; 4.5 Nm). 

- Drive glass panel into "open" position. 

- Drive glass panel into "closed" position. 

- Perform glass panel height adjustment at front and rear 
on both sides as follows: 

 

Panel adjustment at front:

Sunroof with glass panel (Meritor)

13/2/2005