Toyota FJ Cruiser (GSJ 10, 15 series). Instruction - part 335

ME–68

METER  –  FUEL SENDER GAUGE ASSEMBLY

ME

REMOVAL

1.

DISCHARGE FUEL SYSTEM PRESSURE (See page 

FU-28

)

2.

DISCONNECT CABLE FROM NEGATIVE BATTERY 
TERMINAL

3.

REMOVE FRONT DOOR SCUFF PLATE LH (See page 

FU-42

)

4.

REMOVE REAR DOOR SCUFF PLATE LH (See page 

FU-42

)

5.

REMOVE REAR SEAT CUSHION ASSEMBLY LH (See 
page 

FU-42

)

6.

REMOVE REAR FLOOR SERVICE HOLE COVER (See 
page 

FU-42

)

7.

DISCONNECT FUEL TANK TO FILLER PIPE HOSE 
(See page 

FU-43

)

8.

DISCONNECT FUEL TANK BREATHER TUBE SUB-
ASSEMBLY (See page 

FU-44

)

9.

REMOVE NO. 1 FUEL TANK PROTECTOR SUB-
ASSEMBLY (See page 

FU-44

)

10. DISCONNECT FUEL TANK MAIN TUBE AND FUEL 

TANK RETURN TUBE (See page 

FU-45

)

11. DISCONNECT FUEL TANK VENT HOSE (See page 

FU-45

)

12. REMOVE FUEL TANK ASSEMBLY (See page 

FU-45

)

13. REMOVE FUEL TANK MAIN TUBE AND FUEL TANK 

RETURN TUBE (See page 

FU-47

)

14. REMOVE FUEL SUCTION WITH PUMP AND GAUGE 

TUBE ASSEMBLY (See page 

FU-29

)

15. REMOVE FUEL SENDER GAUGE ASSEMBLY

(a) Disconnect the fuel sender gauge connector.

E127931

METER  –  FUEL SENDER GAUGE ASSEMBLY

ME–69

ME

(b) Unlock the fuel sender gauge, and slide and remove 

it.

INSPECTION

1.

INSPECT FUEL SENDER GAUGE ASSEMBLY
(a) Check the fuel sender gauge resistance.

(1) Check that the float moves smoothly between 

the F level (upper end) and E level (lower end).

(2) Using an ohmmeter, measure the resistance.

Standard resistance

If the result is not as specified, replace the fuel 
sender gauge assembly.

INSTALLATION

1.

INSTALL FUEL SENDER GAUGE ASSEMBLY
(a) Install the fuel sender gauge onto the fuel suction 

with pump and gauge tube.

(b) Connect the fuel sender gauge connector.

2.

INSTALL FUEL SUCTION WITH PUMP AND GAUGE 
TUBE ASSEMBLY (See page 

FU-34

)

3.

INSTALL FUEL TANK MAIN TUBE AND FUEL TANK 
RETURN TUBE (See page 

FU-49

)

4.

INSTALL FUEL TANK ASSEMBLY (See page 

FU-50

)

5.

CONNECT FUEL TANK VENT HOSE (See page 

FU-

50

)

E127932

F (Upper End)

E (Lower End)

E127934E01

Tester Condition

Condition

Specified Condition

1 - 2

F (Upper End)

12.0 to 18.0 

Ω

1 - 2

E (Lower End)

405.0 to 415.0 

Ω

E127933

E127931

ME–70

METER  –  FUEL SENDER GAUGE ASSEMBLY

ME

6.

CONNECT FUEL TANK MAIN TUBE AND FUEL TANK 
RETURN TUBE (See page 

FU-49

)

7.

CONNECT FUEL TANK BREATHER TUBE SUB-
ASSEMBLY (See page 

FU-51

)

8.

CONNECT FUEL TANK TO FILLER PIPE HOSE (See 
page 

FU-51

)

9.

INSTALL NO. 1 FUEL TANK PROTECTOR SUB-
ASSEMBLY (See page 

FU-51

)

10. INSTALL REAR FLOOR SERVICE HOLE COVER (See 

page 

FU-52

)

11. INSTALL REAR SEAT CUSHION ASSEMBLY LH (See 

page 

FU-53

)

12. INSTALL REAR DOOR SCUFF PLATE LH (See page 

FU-52

)

13. INSTALL FRONT DOOR SCUFF PLATE LH (See page 

FU-53

)

14. CONNECT CABLE TO NEGATIVE BATTERY 

TERMINAL
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

15. CHECK FOR FUEL LEAKAGE (See page 

FU-7

)

METER  –  LIGHT CONTROL RHEOSTAT

ME–71

ME

BODY ELECTRICAL

METER

LIGHT CONTROL RHEOSTAT

COMPONENTS

LIGHT CONTROL RHEOSTAT

NO. 1 INSTRUMENT PANEL 
REGISTER ASSEMBLY

E127935E01