Suzuki Grand Vitara JB627. Manual - part 232

5A-112 Automatic Transmission/Transaxle: 

43) Remove 2nd (No.3) brake flange “F”, 2nd (No.3) 

brake discs “D”, 2nd (No.3) brake plates “P” and 2nd 
(No.3) brake cushion plate (1) from transmission 
case.

44) Remove snap ring (1) by using special tool.

Special tool
(A):  09900–06108

45) Remove one-way No.1 clutch assembly (1) and 

planetary carrier thrust washer No.1 (2) from 
transmission case.

46) Remove 2nd (No.3) brake piston (1) including 2nd 

(No.3) brake cylinder (2) from transmission case.

47) Compress 2nd (No.3) brake return spring (1) until 

2nd (No.3) brake return spring is lowered to the 
place 1 – 2 mm (0.039 – 0.078 in.) from the snap ring 
groove by using special tool and then remove snap 
ring (2).

CAUTION

!

 

Be careful when applying pressure, for 
overpressure will cause 2nd (No.3) brake 
return spring to deform.

 

Special tool
(A):  09927–66540

48) Remove 2nd (No.3) brake piston from 2nd (No.3) 

brake cylinder (1) by applying compressed air (392 
kPa, 4.0 kg/cm

2

, 57 psi) into oil hole (2) of 2nd (No.3) 

brake cylinder (1) as shown in figure.

1

F

D

P

I4JA01512092-01

1

I4JA01512093-01

1

2

I4JA01512094-01

2

1

I4JA01512095-01

2

1

(A)

I4JA01512352-01

1

2

I4JA01512097-01

Automatic Transmission/Transaxle:  5A-113

49) Remove front planetary gear assembly (1) and one-

way No.1 clutch inner race (2) from transmission 
case.

50) Remove thrust needle roller bearing (1), thrust 

bearing race No.3 (2) and planetary carrier thrust 
washer No.2 (3) from transmission case.

51) Remove front planetary ring gear assembly (1) and 

thrust needle roller bearing (2) from transmission 
case.

52) Remove snap ring (1) by using flat end rod or the 

like.

53) Remove middle planetary ring gear (1) and front 

planetary ring gear flange (2) from front planetary 
ring gear.

54) Remove No.1 brake flange “F”, No.1 brake discs “D” 

and No.1 brake plates “P” from transmission case.

55) Remove snap ring (1) by using flat end rod or the 

like.

56) Remove No.1 brake piston return spring (1) and 

No.1 brake piston (2) from transmission case.

1

2

I4JA01512098-01

2

1

3

I4JA01512099-01

1

2

I4JA01512100-01

1

I4JA01512101-01

1

2

I4JA01512102-01

F

D

P

I4JA01512103-01

1

I4JA01512104-01

1

2

I4JA01512105-01

5A-114 Automatic Transmission/Transaxle: 

57) Remove No.1 brake piston from No.1 brake piston 

cylinder (1) by applying compressed air (392 kPa, 
4.0 kg/cm

2

, 57 psi) into oil hole (2) of No.1 brake 

piston cylinder (1) as shown in figure.

58) Remove O-ring from No.1 brake piston.

59) Remove snap ring (1) by using flat end rod or the 

like.

60) Remove No.2 brake flange “F”, No.2 brake piston 

return spring (1), No.2 brake discs “D” and No.2 
brake plates “P” from transmission case.

61) Remove No.2 brake cylinder including No.2 brake 

piston (1) by applying compressed air (392 kPa, 4.0 
kg/cm

2

, 57 psi) into oil hole (2) of transmission case.

62) Remove No.2 brake piston (1) from No.2 brake 

cylinder (2).

63) Remove middle planetary gear assembly (1), 

planetary sun gear (2) and thrust bearing race No.4 
(3) from transmission case.

64) Remove snap ring (1) by using special tool.

Special tool
(A):  09900–06108

1

2

I4JA01512106-01

1

I4JA01512107-01

F

1

D

P

I4JA01512108-01

1

2

I4JA01512109-01

1

2

I4JA01512110-01

3

1

2

I4JA01512111-01

1

(A)

I4JA01512112-01

Automatic Transmission/Transaxle:  5A-115

65) Remove intermediate shaft (1) and one-way No.3 

clutch assembly (2) from transmission case.

66) Remove one-way No.3 clutch assembly (1) and one-

way No.3 clutch inner race (2) from intermediate 
shaft.

67) Remove thrust bearing race No.8 (1), thrust needle 

roller bearing (2), thrust bearing race No.7 (3) and 
planetary ring gear flange assembly (4) from 
intermediate shaft.

68) Remove snap ring (1) by using flat end rod or the 

like.

69) Remove rear planetary ring gear flange (1) from rear 

planetary ring gear (2).

70) Remove brake plate stopper spring (1) from 

transmission case.

71) Remove 1st & reverse (No.4) brake flange (1) from 

transmission case.

72) Remove 1st & reverse (No.4) brake plates “P” and 

1st & reverse (No.4) brake discs “D” from 
transmission case.

73) Remove 1st & reverse (No.4) brake flange “F” from 

transmission case.

1

2

I4JA01512113-01

1

2

I4JA01512114-01

3

4

1

2

I4JA01512115-01

1

I4JA01512116-01

1

2

I4JA01512117-01

1

I4JA01512118-01

F

1

D

P

I4JA01512119-01