Subaru Legacy IV (2008 year). Manual - part 825

6MT-113

Shifter Fork and Rod

MANUAL TRANSMISSION AND DIFFERENTIAL

2. 1ST-2ND, 3RD-4TH SHIFTER FORK

1) Using the ST, install the 1st-2nd shifter fork.
ST

398791700

REMOVER

NOTE:
Make sure that the 1st-2nd shifter fork and rod are
installed in the correct direction.

2) Using the ST, install the 1st-2nd shifter arm.
ST

398791700

REMOVER

NOTE:
Make sure that the 1st-2nd shifter arm and fork are
installed in the correct direction.

3) Using the ST, install the 3rd-4th shifter arm.
ST

398791700

REMOVER

NOTE:
Make sure that the 3rd-4th shifter arm and rod are
installed in the correct direction.

4) Attach the 3rd-4th fork rod to the 1st-2nd shifter
arm.

5) Using the ST, install the 3rd-4th shifter fork.
ST

398791700

REMOVER

NOTE:
Make sure that the 3rd-4th shifter fork is installed in
the correct direction.

(A) 1st-2nd shifter fork

(B) 1st-2nd shifter rod

(C) Spring pin

(A) 1st-2nd shifter fork

(B) 1st-2nd shifter arm

(C) Spring pin

MT-00693

(C)

(B)

(A)

MT-00694

(C)

(B)

(A)

(A) 3rd-4th shifter rod

(B) 3rd-4th shifter arm

(C) Spring pin

(A) 3rd-4th shifter fork

(B) Spring pin

MT-00695

(C)

(B)

(A)

MT-00696

MT-01737

(B)

(A)

6MT-114

Shifter Fork and Rod

MANUAL TRANSMISSION AND DIFFERENTIAL

3. 5TH-6TH SHIFTER FORK

1) Using the ST, install the 5th-6th shifter arm.
ST

398791700

REMOVER

NOTE:
Make sure that the 5th-6th shifter arm and rod are
installed in the correct direction.

2) Using the ST, install the 5th-6th shifter fork.
ST

398791700

REMOVER

NOTE:
Check that the 5th-6th shifter fork and arm are in-
stalled.

4. SHIFTER ARM SHAFT

Using the ST, install the selector arm.
ST

398791700

REMOVER

NOTE:
Confirm that the selector arm and rod are installed
in the proper direction.

5. STRIKING ROD

1) Using the ST, install the reverse interlock arm
and interlock arm.
ST

398791700

REMOVER

NOTE:
• Confirm that the reverse interlock arm and rod
are installed in the proper direction.
• Confirm that the interlock arm and rod are in-
stalled in the proper direction.

(A) 5th-6th shifter arm

(B) 5th-6th shifter rod

(C) Spring pin

(A) 5th-6th shifter fork

(B) 5th-6th shifter arm

(C) Spring pin

MT-00698

(C)

(B)

(A)

MT-00699

(C)

(B)

(A)

(A) Selector rod

(B) Selector arm

(C) Spring pin

(A) Reverse interlock arm

(B) Interlock arm

(C) Spring pin

MT-01096

(B)

(A)

(C)

MT-00701

(C)

(C)

(B)

(A)

6MT-115

Shifter Fork and Rod

MANUAL TRANSMISSION AND DIFFERENTIAL

2) Attach the reverse interlock block and interlock
block to the striking rod.

NOTE:
Confirm that the reverse interlock block and inter-
lock block are installed in the proper direction.

E: INSPECTION

1) Check the shift shaft and shift rod for damage.
Replace if damaged.
2) Repair or replace the gearshift mechanism if ex-
cessively worn, bent or defective in any way.

F: ADJUSTMENT

1. 1ST-2ND FORK ROD SELECTION

NOTE:
In the following conditions, perform the procedures
below.
• Replacing the 1st and 2nd driven gear
• Replacing the 1st and 2nd synchro ring assem-
bly
• Replacing the adapter plate
• Replacing the driven shaft
• Replacing the 1st-2nd hub and sleeve assem-
blies
1) Insert the drive pinion assembly into the adapter
plate.

NOTE:
Confirm that the thrust bearing outer race has not
been removed and the drive pinion is not lifted.
2) Set the height gauge to the adapter plate. Lower
the height gauge indicator to the mating surface of
the adapter plate and case, and set to zero points.
ST

18853AA000

HEIGHT GAUGE

NOTE:
• The adapter plate will be the base point for the
measurement. Use a scraper to remove any gasket
material remaining on the end face.
• During measurement, do not place the height
gauge in the shaded area shown in the figure.

3) Select the main shaft snap ring. <Ref. to 6MT-
77, ADJUSTMENT, Main Shaft Assembly.>

(A) Reverse interlock block

(B) Interlock block

MT-00688

(A)

(B)

MT-00582

ST

MT-00583

6MT-116

Shifter Fork and Rod

MANUAL TRANSMISSION AND DIFFERENTIAL

4) Measure “B1” and “B2” as shown in the figure.

5) Shift the 1st-2nd sleeve to the 1st driven gear
side, push down to the stopper, and measure “B1”.

NOTE:
• Set the height gauge indicator near the measure-
ment target, and lock dial (1) as shown in the figure.
Turn dial (2), and set the indicator to the 1st side
end surface of the sleeve.
• Turn approximately 72° at a time, and measure
the sleeve in 5 locations. Round down the 2 highest
and 2 lowest measurement values. The remaining
center value is used as the measurement value.

6) Set the height gauge indicator upside down.

7) Shift the 1st-2nd sleeve to the 2nd driven gear
side, push up on the stopper, and measure “B2”.

NOTE:
• Set the height gauge indicator near the measure-
ment target, and lock dial (1) as shown in the figure.
Turn dial (2), and set the indicator to the 2nd side
end surface of the sleeve.
• The measurement is to be performed with 2 per-
sons, while holding the sleeve straight.
• Turn approximately 72° at a time, and measure
the sleeve in 5 locations. Round down the 2 highest
and 2 lowest measurement values. The remaining
center value is used as the measurement value.

(A) 1st driven gear

(B) 1st-2nd sleeve

MT-00979

B1

B2

MT-00702

(A)

(B)

MT-00585

(2)

(1)

(A) Indicator

(A) 2nd driven gear

(B) 1st-2nd sleeve

MT-00703

(A)

MT-00704

(A)

(B)

MT-00585

(2)

(1)