SsangYong Rexton. Manual - part 398

SSANGYONG  Y200

1F1-2  M162 ENGINE CONTROLS

Schematic and Routing Diagrams ................... 1F1-94

ECM Wiring Diagram

(3.2L DOHC  -  MSE 3.63D) ............................... 1F1-94

Specifications ................................................. 1F1-101

Engine Data Display Table .............................. 1F1-101

Fastener Tightening Specifications .................. 1F1-102

Fuel System Specification ............................... 1F1-103

Temperature vs Resistance ............................. 1F1-103

Special Tools and Equipment ........................ 1F1-104

Special Tools Table ......................................... 1F1-104

M162 ENGINE CONTROLS  1F1-3

SSANGYONG  Y200

ENGINE AND ECM PROBLEM CHECK REPORT

VEHICLE AND CUSTOMER INFORMATION

MIL INFORMATION

PROBLEM DESCRIPTION

CONDITION WHEN PROBLEM OCCURS

Date Problem Occurred

Customer Name

Driver Name

Purchase date

Vehicle Model

VIN

Engine Model

Km

miles

License No.

Mileage

Condition of MIL

DTC inspection
(if available)

o

 Remains on

o

 Sometimes illuminates

o

 Does not illuminate

o

 Normal

o

 Malfunction code(s) (code          )

o

 Freeze Frame data (        )

o

 Engine Does Not Start

o

 Hard to Start

o

 Poor Idling

o

 Poor Driveability

o

 Engine Stall

o

 Others

o

 No cranking

o

 No initial combustion

o

 No complete combustion

o

 Slow cranking

o

 Others

o

 Incorrect first Idle

o

 Abnormal idle rpm

o

 High (rpm)

o

 Low (rpm)

o

 Idling Unstable

o

 Others

o

 Hesitation

o

 Back fire

o

 Muffler explosion (after-burning)

o

 Surging

o

 Knocking

o

 Poor performance

o

 Other

o

 Soon after starting

o

 After accelerator pedal depressed

o

 After accelerator pedal released

o

 During A/C operation

o

 Shifting from N to D or D to N

o

 At full steering

o

 Others

Problem Frequency

Weather

Ambient Temperature

Place

Engine Temperature

Engine Operation

o

 Constant 

 o

 Intermittent (times per day/month) 

 o

 Once only 

 o

 Others

o

 Fine

o

 Cloudy

o

 Rainy

o

 Snowy

o

 Various/Others

o

 Hot

o

 Warm

o

 Cool

o

 Cold (approx.____°F/____°C)

o

 Highway

o

 Suburbs

o

 Inner City

o

 Uphill

o

 Downhill

o

 Rough Road

o

 Others

o

 Cold

o

 Warming Up

o

 Before warming up

o

 After warm-up

o

 Any temp.

o

 Others

o

 Starting

o

 Just after starting (min.)      

o

 Idling      

o

 Racing      

o

 Driving

o

 Constant speed 

  o

 Acceleration

o

 Deceleration

o

 A/C switch ON/OFF 

  o

 Other

M162 ENGINE CONTROLS  1F1-5

SSANGYONG  Y200

FAILURE CODES TABLE (Cont’d)

Failure

code

44

45

54

56

57

58

59

60

62

64

65

66

67

68

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

89

93

96

97

98

99

100

101

102

Description

Cooling fan (HI) relay short circuit to power

Cooling fan (HI) relay short circuit to ground or open

Purge control circuit malfunction

No.1 knock sensor signal failure

No.2 knock sensor signal failure

Camshaft position sensor signal : No.1 cylinder synchronization failure

CAN communication failure : MSR data transmission not plausible

CAN communication failure : ASR data transmission not plausible

Clutch switch defective

No ignition voltage output (No.1 ignition coil)

No ignition voltage output (No.2 ignition coil)

No ignition voltage output (No.3 ignition coil)

Crankshaft position sensor adaptation failure

Random/Multiple Misfire

Starter signal recognition failure

No.1 injector short circuit to battery

No.1 injector short circuit to ground or open

No.2 injector short circuit to battery

No.2 injector short circuit to ground or open

No.3 injector short circuit to battery

No.3 injector short circuit to ground or open

No.4 injector short circuit to battery

No.4 injector short circuit to ground or open

Oxygen sensor high voltage

Bank 1 system short term fuel trim adaptation below lean threshold

Oxygen sensor no activity detected

Oxygen sensor not lean after overrun fuel shut -off

Oxygen sensor slow response

Oxygen sensor heater failure

Oxygen sensor heater short circuit to battery

Oxygen sensor heater short circuit to ground or open

Oxygen sensor low voltage

Bank 1 system short term fuel trim adaptation above rich threshold

Bank 1 system short term fuel trim at rich stop

Bank 1 system short term fuel trim at lean stop

Bank 1 system idle adaptation failure (above rich threshold)

Bank 1 system idle adaptation failure (below lean threshold)

Bank 1 system learning control failure (rich, low load)

Bank 1 system learning control failure (lean, low load)

Bank 1 system learning control failure (rich, high load)

See Page

1F1-62

1F1-62

1F1-41

1F1-23

1F1-23

1F1-17

1F1-78

1F1-78

1F1-61

1F1-11

1F1-11

1F1-11

1F1-13

1F1-25

1F1-29

1F1-37

1F1-37

1F1-37

1F1-37

1F1-37

1F1-38

1F1-38

1F1-38

1F1-72

1F1-73

1F1-72

1F1-72

1F1-72

1F1-72

1F1-72

1F1-72

1F1-72

1F1-73

1F1-73

1F1-73

1F1-73

1F1-73

1F1-73

1F1-73

1F1-73

SSANGYONG  Y200

1F1-6  M162 ENGINE CONTROLS

FAILURE CODES TABLE (Cont’d)

Failure

code

103

104

105

108

109

110

116

117

119

120

121

122

123

125

126

127

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

150

151

160

161

162

163

164

Description

Bank 1 system learning control failure (lean, high load)

Throttle position sensor 1 low voltage

Throttle position sensor 1 high voltage

Throttle position sensor 2 low voltage

Throttle position sensor 2 high voltage

Throttle actuator learning data fault

Throttle actuator learning control failure

Exceed fuel -cut safety time

Throttle valve return spring failure

Cruise control interruption memory failure

Throttle actuator failure

Accelerator pedal position sensor signal failure

Different Mass air flow sensor signal with throttle position sensor

Both throttle position sensors failure

Throttle position sensor 1 not plausible with throttle position sensor 2

High permanent throttle signal

Cruise control “OFF” due to message counter failure

Vehicle speed signal failure

Vehicle speed signal failure

Cruise control lever failure

Cruise control acceleration failure

Cruise control deceleration failure

Stop lamp switch failure

ECU failure (RAM)

ECU failure (EPROM)

Call monitoring

Servo motor control output interruption memory failure

Servo motor open/short

Unprogramed ECU with immobilizer

Uncoded/unprogramed ECU

ECU failure (EEPROM/Flash-EPROM checksum failure)

ECU failure (coding ID checksum failure)

ECU failure (coding checksum failure)

ECU failure (programing checksum failure)

TCS input signal short circuit to battery

TCS input signal short circuit to ground or open

Accelerator pedal position sensor 1 low voltage

Accelerator pedal position sensor 1 high voltage

Accelerator pedal position sensor 2 low voltage

Accelerator pedal position sensor 2 high voltage

Accelerator pedal position sensor 1 not plausible with pedal position sensor 2

See Page

1F1-73

1F1-47

1F1-47

1F1-47

1F1-47

1F1-80

1F1-47

1F1-80

1F1-47

1F1-80

1F1-47

1F1-59

1F1-47

1F1-47

1F1-48

1F1-48

1F1-64

1F1-64

1F1-64

1F1-64

1F1-64

1F1-64

1F1-67

1F1-79

1F1-79

1F1-80

1F1-80

1F1-80

1F1-82

1F1-79

1F1-79

1F1-79

1F1-79

1F1-79

1F1-65

1F1-65

1F1-59

1F1-59

1F1-59

1F1-59

1F1-59