SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 386

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

20

4G

Removal and Installation

1. Remove the power steering pipes

(A: High, Low pressure) and lower arm
shaft (B) at the rear side of syb frame.

2. Remove the front calier (C) and wheel speed sensor (D)

(Fix the caliper and speed sensor on the body. Disconnect the
brake hose clip)

3. Unscrew the power steering pipe mounting

bracket (1, 2) and release  them

4. Unscrew the knuckle upper bolt (E) and

shock absorber lower bolt/nut (F) and then,
remove the shock absorber from knuckle.

Power steering

pipes (Front)

Wheel

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

21

4G

5. Leave mark with a marking painter on the sub frame mounting bolts.

(Tightening torque: 95 ~ 142 Nm)

6. Locate two sypplement lifts under sub frame (Front/Rear) and unscrew the sub frame mounting bolts (19mm -

6EA).

And then, drop the lifts slowly.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

22

4G

7. Unscrew the clamp mounting bolt of stabilizer bar and fix to the upper side of axle flange.

8. Remove the coat pin and nut(1), and unscrew the gear box clamp bolt(2) and bush mounting nut(3).

1. Tie rod end

A. Stabilizer

1. Tie rod end

2. Clamp mounting bolt

1. Coat pin and nut

2. Clamp mounting bolt

Tightening torque

25 ~ 30 Nm

Tightening torque

100 ~ 130 Nm

3. Bush mounting nut

Tightening torque

Upper bolt : 70 ~ 90 Nm

Lower bolt : 70 ~ 90 Nm

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

23

4G

9. Disassemble the steering gear box as shown below with arrow mark.

10. Install in the reverse order of removal.

Sloted nut

: 25 ~ 30 N

.

m

Gear box mounting bolt

(Bushing)

: 70 ~ 90 N

.

m

Gear box mounting bolt(Clamp)

: 70 ~ 90 N

.

m

Sloted nut

: 25 ~ 30 N

.

m