SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 383

 

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SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 383

 

 

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

8

4G

2. OIL PUMP PRESSURE

Check the oil pump pressure to locate any defect in oil pump.

1. Unscrew the pressure line fitting in power steering pump.

2. Install the pressure gauge between the power steering

pump and the power steering oil pressure line.

3. Place the shift lever to neutral position.

4. Apply the parking brake.

5. Open the valve in pressure gauge.

6. Start the engine and let it run at idle speed.

7. Turn the steering wheel several times so that the oil

temperature reaches to normal operating level. (50 ~ 80

°C)

8. Fully close the valve in pressure gauge and measure the

oil pressure.

10. If the pump pressure is in specified range, the pump is

normal. If not, replace the power steering pump.

9. Measure the oil pressure with the gauge valve fully closed.

 [Notice]

Before checking the pressure, check the oil level and belt
tension. Prepare the empty container to collect the spilled
oil during the service.

 [Notice]

To prevent internal damage, do not close the gauge valve
over 10 seconds.

Pump relief valve pressure

89  ~  97  kg/cm

2

Pump pressure at no load

3 ~ 5 kg/cm

2

3. OIL LEVEL CHECK

The power steering oil level have to be checked by two
conditions; one is checked at normal operating temperature,
and the other one is checked when it is cooled. If the differ-
ence between two measurements is below 5 mm and the level
is between HOT and ADD level, it’s normal. If it is over 5 mm,
bleed air from the system.

1. Place the vehicle on a flat ground and start the engine

and let it run at idle speed.

2. Turn the steering wheel several times so that the oil

temperature reaches to normal operating level.

3. Place the steering wheel at straight ahead direction.

4. Measure the oil level in the power steering oil reservoir.

5. Adjust the oil level between HOT and ADD.

Engine off

Engine on

Displacement of oil level

HOT

HOT

ADD

ADD

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

9

4G

4. OIL CHANGE

1. Lift up the vehicle carefully.

2. Disconnect the oil supply hose from the power steering

pump.

3. Drain the oil from the power steering oil reservoir.

4. Connect the oil supply hose to the power steering pump.

5. Disconnect the oil return line from the power steering oil

reservoir.

6. Periodically crank the starting motor and turn the steering

wheel to its both ends to drain the oil in the reservoir
through the return line.

7. Connect the return line to the steering oil reservoir.

8. Fill the oil into the steering oil reservoir to the specified

level.

9. Bleed the air from the system.

H. MAX - when the oil is hot

C. Leverage value - when the oil is cooled

ADD. MIN

 [Notice]

Always keep the oil level over the ADD line.

5. BELT TENSION CHECK AND

ADJUSTMENT

1. Check the belt for wear, crack and damage. Replace it if

needed.

2. Press the center of belt with around 10 kg of force and

check the deflection.

 [Notice]

If the deflection is too large:

Replace the auto tensioning assembly.

Check the belt and replace.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

10

4G

Checking bubble is foune

6. AIR BLEEDING

After the power steering repairing, do the air bleeding job.

1. Lift up the vehicle ( A load to the steering wheel) .

2. Add the specified oil in the reservoir tank up to max level.

3. Turn the steering wheel to its both ends several times.

4. Check if bubble is found and do the previous job several times.

5. If bubble can not be found, add the specified oil in the reservoir tank to the specified level.

6. Start the engine and operate the second and third job to air bleed clearly.

 [Notice]

If the air bleeding is not properly performed, the life span of
the power steering pump may be shortened.

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

POWER STEERING

STAVIC - 2004.09

11

4G

REMOVAL AND INSTALLATION

1. COMPONENTS

Airbag

Bolt

Lock nut

Steering wheel

Washer

Cover

Bolt

Column shaft

Lower shaft

Power steering return pipe

Bolt

Cot pin

Nut

Bolt

Nut

Tie rod

Tie rod end

Power steering gear assembly

Bolt

Wheel damper

Power steering high pressure hose

 

 

 

 

 

 

 

Content   ..  381  382  383  384   ..