SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 12

1B-27

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

CYLINDER HEAD

Preceding Work: Removal of cylinder head cover

Removal of cylinder head front cover

Removal of upper intake manifold

1. Cylinder head bolt (14 pieces)

......................... 1st step: 55 Nm (141 lb-ft)

2nd step: 90°

3rd step: 90°

2. Washers (14 pieces)

3. Flange bolts (3 pieces)

......................... 1st step: 18 ~ 22 Nm (13 ~ 16 lb-ft)

2nd step: 90° ± 5°

4. Exhaust camshaft sprocket

5. Cylinder head

6. Gasket .......................................................... Replace

7. Dowel sleeve

1B-28

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

4. Remove the three flange bolts in the exhaust camshaft

sprocket.

Installation Notice

5. Separate the chain from the camshaft sprockrt.

Notice

Be careful not to drop the chain into the timing case.

Tools Required

A9913 0061B (116 589 01 34 00)

Threaded Pin

A9913 0080B (116 589 20 33 00)

Sliding Hammer

A9912 0080B (617 589 00 10 00)

Allen Wrench Socket

Removal & Installation Procedure

1. Rotate the crankshaft so that the piston of number 1

cylinder is at TDC.

Notice

Rotate the crankshaft  in the normal engine direction.

2. Put the alignment marks (arrows) on the timing chain

and camshaft sprocket.

3. Drain the coolant from the crankcase.

Do not reuse the removed bolts.

Tightening torque

1st  step: 18 ~ 22 Nm

(13 ~ 16 lb-ft)

2nd  step: 90° ± 5°

1B-29

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

7. Remove the cylinder head bolts in numerical order using

allen wrench socket A9912 0080B (617 589 00 10 00).

Installation Notice

9. Carefully remove the cylinder head and check the mating

surface.

10. Installation should follow the removal procedure in the

reverse order.

8. Check the length of the cylinder head bolt.

Installation Notice

6. Remove the guide rail fixing pin from the cylinder head

using the threaded pin A9913 0061B (116 589 01 34 00)
(1) and sliding hammer A9913 0080B (116 589 20 33 00)
(2).

• Replace the bolt if the measured length exceed the

max. length.

• Apply the oil to the thread surface of bolt.

Tightening torque

1st step: 55 Nm (41 lb-ft)

2nd step: 90°

3rd step: 90°

Length (L)

New 160 ± 0.8 mm

Max. 162 ± 0.7 mm

1B-30

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

OIL PAN

1. Gasket ...................................................... Replace

2. Bolt (M6 x 22, 6 pieces)

...................................... 9 ~ 11 Nm (80 ~ 97 lb-in)

3. Drain plug ...... 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)

4. Bolt (M6 x 20, 22 pieces)

...................................... 9 ~ 11 Nm (80 ~ 97 lb-in)

5. Bolt (M6 x 85, 3 pieces)

...................................... 9 ~ 11 Nm (80 ~ 97 lb-in)

6. Bolt (M8 x 40, 4 pieces)

....................... 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)

7. Bolt (M10) ................................... 40 Nm (30 lb-ft)

8. Oil pan