SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 11

1B-23

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

CYLINDER HEAD COVER

1. Ignition cable dust cover

2. Bolt (M6 x 65, 8 pieces) .... 9 ~ 11 Nm (80 ~ 97 lb-in)

3. Bolt (M6 x 50, 4 pieces) .... 9 ~ 11 Nm (80 ~ 97 lb-in)

4. Spacer sleeve

5. Thrust piece

6. Cylinder head cover

7. Gasket .......................................................... Replace

8. Spart plug hole seal ..................................... Replace

9. Camshaft seal .............................................. Replace

Composition of The Cylinder Head
Cover Bolts

A. M6 x 50, 4 Pieces - Bolts + Washers

B. M6 x 65, 8 Pieces - Bolts + Washers

1B-24

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

2. Remove the spark plug cover.

Installation Notice

4. Unscrew all the bolts (2, 3) and remove the head cover

and the gasket.

Installation Notice

3. Remove the spark plug connector and ignition cable.

Removal & Installation Procedure

1. Remove the intake air duct.

Installation Notice

Unscrew the seven (M6 x 60) bolts and remove the spark
plug cover.

Tightening torque

9 ~ 11 Nm

(80 ~ 97 lb-in)

Tightening torque

9 ~ 11 Nm

(80 ~ 97 lb-in)

Replace the gasket with a new one if necessary.

5. Installation should follow the removal procedure in the

reverse order.

6. Check for oil leaks by operating the engine.

Tightening torque

9 ~ 11 Nm

(80 ~ 97 lb-in)

1B-25

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Removal & Installation Procedure

1. Remove the camshaft actuator.

Installation Notice

CYLINDER HEAD FRONT COVER

Preceding Work: Removal of cylinder head cover

Removal of coolant connection fitting

1. Camshaft position sensor

2. Camshaft actuator

3. Upper guide rail

4. Bolt (M6 x 60, 3 pieces)

............................ 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)

5. Bolt (M8 x 80, 3 pieces)

............................ 22.5 ~ 27.5 Nm (16.6 ~ 20.3 lb-ft)

6. Front cover

7. Rubber  gasket .............................................. Replace

8. Bolt (M6 x 16, 3 pieces)

.......................................... 9 ~ 11 Nm (80 ~ 97 lb-in)

Tightening torque

9 ~ 11 Nm

(80 ~ 97 lb-in)

1B-26

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

4. Remove the gasket (arrow).

Notice

Replace the gasket with new one and apply the
sealant.

5. Installation should follow the removal procedure in the

reverse order.

2. Remove the cylinder head front cover (6).

Installation Notice

Apply the sealant at the mating surface of the cylinder
head and the front cover.

3. Remove the upper guide rail pin and the guide rail (3).

Notice

Install it while the chain tensioner is loose.

Tightening torque

22.5 ~ 27.5 Nm

(16.6 ~ 20.3 lb-ft)