SsangYong Korando III (2010 year). Manual - part 89

 

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SsangYong Korando III (2010 year). Manual - part 89

 

 

02-8

Fuel and engine oil system

The engine oil and fuel damages the painted surfaces and rubber material of the vehicle.

Disconnect the negative cable from the battery before servicing the fuel system, and prepare the 

service plug grip.

When working with the fuel or oil systems in enclosed area, always keep the working area well-

ventilated and never allow anybody to smoke.

Do not allow the gasoline to contact to rubber or leather parts.

Carefully separate the pipe between high pressure fuel pump and fuel injector so that any fuel can 

be spilled out.

Fully release the pressure from the fuel system before removing any parts of fuel system.

To release the fuel pressure in high pressure line, let the engine fully cool down.

Gaskets and seals on the fuel and oil systems should be replaced with new ones. All bolts and nuts 

should be tightened as specified.

Prolonged exposure to the engine oil make cause a skin cancer or an irritation.

Used engine cotains the hazardous material that may cause the skin cancer. Do not allow the used 

engine to make contact with your skin.

Make sure to wear the protection gloves and goggle when handling the engine oil. If contact 

happens, rinse affected areas immediately with plenty of water. Do not wash it with gasoline or 

solvent. If irritation persists, consult a doctor.

Improperly disposed engine oil can pollute the environment. Dispose the used engine oil and oil 

filter in accordance with local environmental regulations.

Make sure to check the connections for leak after installation.

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Electric devices

To prevent any damage to electric systems, make sure to disconnect the negative (-) cable from the 

battery and place the ignition switch to OFF position before servicing.

Use only the specified parts with same ratings when replacing the electric devices. Check the 

grounds and connections for looseness.

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Extraordinary care should be taken when servicing the electric systems. Currently, the engine uses a lot 

of electric devices. Short circuit and poor contact may cause the low engine performance, incomplete 

combustion and other abnormalities.

02-9

1337-04

With HPS (Hydraulic Power Steering)

With ESP (Electric Power Steering)

Length of belt : 1913mm

Length of belt : 1740mm

1. Crankshaft pulley
2. Air conditioner compressor
3. Water pump
4. Alternator
5. Tension pulley
6. Power steering pump pulley
7. Idler pulley

1) Drive Belt

Overview

There are two types of belt system; EPS (Electric Power Steering) and HPS (Hydraulic Power Steering).

In the vehicle with ESP, instead of power steering pulley, the idle pulley is installed on the engine. 

The belt system is a single belt drive system which uses single V-belt with 6 grooves. This design 

provides the long life span and minimizes the belt slip and noise.

Components

With idle pulley instead of power 

steering pump pulley

With power steering pump pulley

02-10

2)  Hydraulic Tensioner Assembly

The hydraulic tensioner maintains the belt tension to minimize the slip and vibration and provides long 

life span of the belt. Hydraulic tensioner consists of hydraulic tension spring, hydraulic damper, lever arm 

and tension pulley.

To transfer the tension to the belt from the hydraulic tensioner in small working space in G20DF engine, 

the belt system uses the longer lever arm.

Overview

Location and Components

Hydraulic tensioner assembly

Components

No

Name

1

Tensioner pulley cap

2

Tensioner pulley mounting bolt

3

Tensioner pulley

4

Lever arm

5

Hydraulic tensioner bolt

6

Hydraulic tensioner

02-11

1337-04

3) Crankshaft Pulley (CRS)

The strut type tensioner automatically adjusts the belt tension to provide the reliability and durability for 

the system. And, the belt tension is decreased to minimize the friction loss and improve the belt 

operating noise.

Overview

Location

Crankshaft pulley (CRS)

Timing mark

 

 

 

 

 

 

 

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