SsangYong Korando II (1996-2006 year). Manual - part 447

SSANGYONG  MY2002

9L-4  GLASS AND MIRRORS

KAA9L030

4. Using the glass sealant remover J-24402, cut the

adhesive around the windshield.

KAA9L020

ON-VEHICLE SERVICE

UNIT REPAIR

WINDSHIELD

Tools Required

J-24402

Glass Sealant Remover

Removal Procedure

1. Remove the cowl vent grille. Refer to Section 9R,

Body Front End.

2. Remove the inside rearview mirror. Refer to “Rear

view Mirror” in this section.

3. Remove the weatherstrip around the windshield.

REPAIR INSTRUCTIONS

GLASS AND MIRRORS  9L-5

SSANGYONG  MY2002

KAA9L050

KAA9L060

Installation Procedure

1. Install the new weatherstrip to the windshield.

2. Apply tape to the new weatherstrip and the wind

shield to hold the weatherstrip in place.

3. Apply adhesive primer to the windshield frame and

the perimeter of the windshield.

KAA9L040

5. Remove the windshield from the vehicle.

6. Using a knife, remove the adhesive from the wind

shield.

7. Using a knife, remove the adhesive from the wind

shield frame.

4. Apply glass adhesive to the windshield frame.

5. Install the windshield into the windshield frame.

6. Reposition the tape over the weatherstrip, the

wind-shield, and the windshield frame to hold the
wind-shield in place.

7. Let the adhesive dry for 24 hours.

8. Remove the tape.

9. Check for waterleaks by pouring water on the wind

shield. If a leak is found, dry the windshield and
fill the area that leaks with adhesive. If the leak
persists, remove the windshield and repeat the
entire procedure.

10. Install the inside rearview mirror. Refer to

“Rearview Mirror” in this section.

11. Install the cowl vent grille. Refer to Section 9R,

Body Front End.

SSANGYONG  MY2002

9L-6  GLASS AND MIRRORS

KAA9L080

KAA9L090

KAA9L100

3. Remove the weatherstrip around the rear window.

7. Apply adhesive primer to the rear window frame

and the perimeter of the rear window.

KAA9L070

REAR WINDOW GLASS

Tools Required

J-24402

Glass Sealant Remover

Removal and Installation Procedure

1. Disconnect the negative battery cable.

2. Disconnect the rear window defogger electrical

connector.

4. Remove the tailgate trim panel.

5. Remove the screws that secure the glass to the

tailgate panel.

6. Remove the glass from the tailgate panel.

GLASS AND MIRRORS  9L-7

SSANGYONG  MY2002

KAA9L120

11. Let the adhesive dry for 24 hours.

12. Remove the tape.

13. Check for waterleaks by pouring water on the rear

window. If a leak is found, dry the window and fill
the area that leaks with adhesive. If the leak
persists, remove the rear window and repeat the
entire procedure.

14. Connect the rear window defogger electrical

connector.

15. Connect the negative battery cable.

16. Installation should follow the removal procedure

in the reverse order.

KAA9L110

8. Apply glass adhesive to the rear window frame.

9. Install the rear window into the rear window frame

using the glass plastic nut.

10. Reposition the tape over the weatherstrip, the rear

window, and the rear window frame to hold the
rear window in place.

KAA9L150

REAR WINDOW DEFOGGER
BRAIDED LEAD WIRE REPAIR

The rear window defogger bus lead wire or the terminal
can be reattached by resoldering. Use a solder
containing 3 percent silver and a rosin flux paste.

1. The repair area should be buffed with fine steel

wool before soldering the bus lead wire.

2. Apply the paste-type rosin flux in small quantities

to the wire lead and the bus lead wire repair area
using a brush.

3. Coat the soldering iron tip with solder. Use only

enough solder to ensure a complete repair.

4. Use only enough heat to melt the solder. Do not

overheat the wire when resoldering to the bus lead
wire.

5. Installation should follow the removal procedure

in the reverse order.