SsangYong Korando II (1996-2006 year). Manual - part 226

SSANGYONG  MY2002

3D-8  REAR AXLE

ON-VEHICLE SERVICE

AXLE SHAFT ASSEMBLY
(WITH DISC BRAKE)

Removal

1. Remove the tire.

KAA3D050

KAA3D070

KAA3D060

2. Release the parking brake.

3. Remove the fixing pin of parking brake.

4. After detaching the parking brake lever, detach

the cable.

5. Remove the two fixing bolt of brake caliper.

Notice:  Be careful not to damage the brake oil
hose.

6. Remove the brake caliper assembly.

Notice: If replacing the brake pad only, remove the
upper fixing bolt of caliper pad and lower it.

MAINTENANCE AND REPAIR

REAR AXLE  3D-9

SSANGYONG  MY2002

8. Remove the four fixing bolt of dust shield cover

and then pull out the dust shield cover.

KAA3D100

KAA3D110

KAA3D090

9. Remove the two plastic plug in the axle shaft

flange.

10. Remove the four fixing bolts & washers of axle

housing flange from the retainer plate.

11. Remove the rear axle drive shaft.

KAA3D080

7. Remove the brake disc.

SSANGYONG  MY2002

3D-10  REAR AXLE

KAA3D140

KAA3D150

KAA3D130

2. Tighten the flange fixing bolts and washers with

the retainer plate.

Installation Notice

3. Assemble the plastic plug n the rear axle flange

and install the dust shield.

Installation Notice

4. Install the brake disc and caliper assembly.

Installation Notice

5. Install the parking brake cable and tire.

Tightening torque

85 - 105 N•m

KAA3D120

Installation

Clean the detached axle shaft, check the damage or
wear.

1. After checking the spline & shaft of rear axle shaft,

assemble the shaft into the rear axle housing.

Tightening Torque

50 - 65 N•m

(37 - 48 lb-ft)

Tightening Torque

4 - 8 N•m

(35 - 71 lb-in)

REAR AXLE  3D-11

SSANGYONG  MY2002

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AXLE SHAFT ASSEMBLY
(WITH DRUM BRAKE)

Removal

1. Release the parking brake.

2. Remove the tire.

KAA3D160

KAA3D170

KAA3D180

KAA3D190

3. Remove the brake drum.

Notice: Insert the bolt into the service hole, while
tightening the both side bolts uniformly, remove
the brake drum.

4. Remove the fixing pin of parking brake.

5. After detaching the cover of parking brake,

disconnect the cable.

6. After pulling out the two plastic plug of axle shaft

flange, remove the fixing nuts of inner bracket.