Opel Frontera UBS. Manual - part 2644

7B–52 MANUAL TRANSMISSION

5. Using a pin punch and hammer, drive in the

slotted spring pin.

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6. Clean up the plug and plug hole.

7. Apply sealant to the plug threads. (THREE BOND

1344 or equivalent)

8. Using a torx socket wrench(T40), install and

torque the plug.

Torque: 19 N·m (1.9 kg·m/14 lb ft)

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9. Using hexagon wrench, install and torque the

plug.

Torque: 37 N·m (3.8 kg·m/27 lb ft)

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19. Install the reverse shift arm No.1 and reverse shift

arm No.2.
1. Mount the intermediate plate through the

aluminum plate in a vise.

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MANUAL TRANSMISSION

7B–53

2. Using 2 bolts, install reverse shift arm bracket.

Torque: 18 N·m (1.8 kg·m/13 lb ft)

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3. Install reverse shift arm No.2 to the reverse shift

arm No.1.  Using screwdriver and a hammer,
install the new E-ring.

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4. Install reverse shift arm No.2 to the reverse shift

arm bracket.

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20. Install the reverse shift rod.

1. Install the reverse shift arm No.1 compression

spring and ball to the reverse shift arm No.1.

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7B–54 MANUAL TRANSMISSION

2. Install the reverse shift rod from the rear side by

pushing the ball on using a screwdriver.

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21. Install the reverse-5th shift rod.

1. Install the reverse shift arm No.1 lock ball to the

reverse shift arm No.1.

2. Install the interlock pin to the intermediate plate.

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3. Put in the reverse-5th shift rod from the front.

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4. Using a screwdriver and a hammer, install the 2

new shift rod snap rings to the 5th-reverse shift
rod and reverse shift rod.

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MANUAL TRANSMISSION

7B–55

22. Install 1st–2nd shift rod.

1. Install the interlock pin to the intermediate plate.

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2. Put in the 1st–2nd shift rod from the rear.

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23. Install 3rd–4th shift rod.

1. Install the straight pin and interlock pin to the

intermediate plate.

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2. Put in the 3rd–4th shift rod from the rear.

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