Opel Frontera UBS. Manual - part 2634

7B–12 MANUAL TRANSMISSION

(6VE1)

225RW019

MANUAL TRANSMISSION

7B–13

(4JX1)

225RW020

5. Apply a force of about 113N (26 Ib) to the tip of the

shift fork in the direction of the transmission to engage
the clutch pressure plate and release bearing.

NOTE: A clicking sound is heard when the release
bearing and the tip of the diaphragm spring engage each
other.
Check to see if they are securely engaged by pushing the
tip of the shift fork toward the engine while applying a
force of about 25 N (5.5 lb).  If the shift fork will not move,
then they are securely engaged.

220RS006

6. Install three flywheel under cover (6VE1).

7B–14 MANUAL TRANSMISSION

7. Install the engine rear mount to the transmission case

and tighten the fixing bolts specified torque (6VE1).

Torque: 41 N·m (4.2kg·m/30 Ib ft)

8. Install the third crossmember to the frame and tighten

the fixing bolts specified torque.

Torque: 50 N·m (5.1kg·m/37 Ib ft)

9. Tighten the engine rear mount nuts specified torque.

Torque: 50 N·m (5.1kg·m/37 Ib ft)

10. Remove the transmission jack.

11. Apply the grease to top hole portion of the shift fork.

12. Install the slave cylinder and tighten the fixing bolts

specified torque.

Torque: 43 N·m (4.4kg·m/32 Ib ft)

13. Install the clutch dust cover to the clutch housing and

tighten the fixing bolts specified torque.

Torque: 8 N·m (0.8kg·m/69 Ib in)

220RS007

14. Install the slave cylinder heat protector to the slave

cylinder.

15. Install bracket and two transmission harness clamps

to the transmission case (6VE1).

16. Install harness heat protector (6VE1).

(6VE1)

225RW006

17. Install four fuel pipe bracket (6VE1).

MANUAL TRANSMISSION

7B–15

141RW024

18. Connect the speedometer sensor and 2WD–4WD

actuator harness connector.

826RW024