Opel Frontera UBS. Manual - part 1525

7B–54 MANUAL TRANSMISSION

2. Install the reverse shift rod from the rear side by

pushing the ball on using a screwdriver.

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21. Install the reverse-5th shift rod.

1. Install the reverse shift arm No.1 lock ball to the

reverse shift arm No.1.

2. Install the interlock pin to the intermediate plate.

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3. Put in the reverse-5th shift rod from the front.

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4. Using a screwdriver and a hammer, install the 2

new shift rod snap rings to the 5th-reverse shift
rod and reverse shift rod.

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MANUAL TRANSMISSION

7B–55

22. Install 1st–2nd shift rod.

1. Install the interlock pin to the intermediate plate.

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2. Put in the 1st–2nd shift rod from the rear.

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23. Install 3rd–4th shift rod.

1. Install the straight pin and interlock pin to the

intermediate plate.

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2. Put in the 3rd–4th shift rod from the rear.

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7B–56 MANUAL TRANSMISSION

24. Install the interlock parts.

1. Using a screwdriver and hammer, 2 new shift rod

snap rings to the 1st–2nd and 3rd–4th shift rod.

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2. Install the 3 shift detent ball and springs to the

intermediate plate.

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3. Clean up the plug hole.

4. Apply sealant to the plug threads. 

sealant: THREE BOND 1344 or equivalent

5. Using a torx socket wrench(T40), install and

torque the 4 plugs.

Torque: 19 N·m (1.9 kg·m/14 lb ft)

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25. Install mainshaft assembly.

NOTE: Coat all parts with gear oil before installing them.

1. Using a plastic hammer, tap the 5th-reverse shift

rod at the reverse shift.

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MANUAL TRANSMISSION

7B–57

2. Install the shift arm No.1 and No.2 to the

mainshaft.

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3. Using a plastic hammer, tap the intermediate

plate and install the mainshaft.  Through the shift
arm No.1 and No.2 to the shift rod.

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4. Using a snap ring expander, install the snap ring.

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5. Using a plastic hammer, tap the 5th-reverse shift

rod at the neutral shift.

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