Opel Frontera UBS. Manual - part 1520

 

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Opel Frontera UBS. Manual - part 1520

 

 

7B–34 MANUAL TRANSMISSION

8. Remove the reverse gear from clutch hub No.1.

9. Remove the 3 inserts and 3 compression springs.

D

When removing the inserts, push the insert
spring with a screwdriver.

226RW075

10. Remove the snap ring.

NOTE: Don’t damage the bearing surface.

226RW076

11. Using a press, remove following parts.

1. Clutch hub No.2 assembly (1).

2. 3rd block ring (2).

3. 3rd gear (3).

4. 3rd gear needle roller bearing (4).

226RW091

12. Using screwdriver, remove the 2 insert springs,

hub sleeve No.2, clutch hub No.2 and 3 inserts.

226RW090

MANUAL TRANSMISSION

7B–35

24. Remove the shift parts and interlock parts.

1. Mount the intermediate plate through the

aluminum plate in a vise.

2. Using a plastic hammer, tap the 5th shift rod on

the neutral.

226RW052

3. Using a torx socket wrench(T40), remove the 4

plugs.

226RW050

4. Using a magnetic finger, remove 3 springs and

balls.

226RW049

5. Using 2 screwdrivers and a hammer, remove 2

snap rings from each shift fork rod.

226RW048

7B–36 MANUAL TRANSMISSION

6. Pull out the 3rd–4th shift rod at the rear.

226RW047

7. Using a magnetic finger, remove the interlock pin

and straight pin.

226RW043

8. Pull out the 1st–2nd shift rod at the rear.

226RW045

9. Using a magnetic finger, remove the interlock pin.

226RW042

MANUAL TRANSMISSION

7B–37

10. Using 2 screwdrivers and a hammer, remove 2

snap rings.

226RW041

11. Pull out the 5th-reverse shift rod at the front.

226RW040

12. Using a magnetic finger, remove the interlock pin

from the intermediate plate.  Remove the ball
from the reverse shift arm No.1.

226RW039

13. Pull out at the rear reverse shift rod, reverse shift

arm No.1 and reverse shift arm No.2 at the same
time.

226RW038

 

 

 

 

 

 

 

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