Opel Frontera UBS. Manual - part 1519

 

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Opel Frontera UBS. Manual - part 1519

 

 

7B–30 MANUAL TRANSMISSION

20. Remove the top gear shaft.

1. Remove the top gear shaft from mainshaft.

NOTE: Don’t fall needle roller bearing.

226RW029

2. Remove the 4th block ring and roller bearing.

226RW031

21. Disassemble the top gear shaft assembly.

1. Check for wear or damage.

226RW033

2. Remove the front bearing shaft snap ring.

226RW062

MANUAL TRANSMISSION

7B–31

3. Using bearing separator 5–8840–0015–0

(J–22912–01) and a press, remove the bearing.

226RW202

22. Remove the mainshaft.

1. Remove mainshaft bearing snap ring.

226RW035

2. Using a plastic hammer, tap the 5th-reverse shift

rod at the reverse shift side.

226RW034

3. Remove the intermediate plate from a vise.

4. Remove the mainshaft, 1st-2nd shift arm and

3rd-4th shift arm.

226RW014

7B–32 MANUAL TRANSMISSION

23. Disassemble the mainshaft assembly.

1. Inspect each gear thrust clearance.

1. Using thickness gauge, inspect thrust

clearance (1st gear, 3rd gear).

226RW077

2. Mount the mainshaft through the aluminum

plate in a vise.

3. Using a dial indicator, measure each gear

thrust clearance.

Gear

Standard Clearanse

1st

0.15 – 0.45 mm (0.0059 – 0.0177 in)

2nd

0.10 – 0.25 mm (0.0039 – 0.0098 in)

3rd

0.10 – 0.25 mm (0.0039 – 0.0098 in)

226RW070

2. Inspect each gear radial clearance

1. Using a dial indicator, measure the radial

clearance of each gear.

Gear

Standard Clearanse

1st

0.020 – 0.074 mm (0.00078 – 0.00291 in)

2nd

0.015 – 0.068 mm (0.00059 – 0.00268 in)

3rd

0.015 – 0.068 mm (0.00059 – 0.00268 in)

226RW071

3. Using 2 screwdrivers and hammer, tap out the

snap ring.

226RW053

MANUAL TRANSMISSION

7B–33

4. Using bearing separator 5–8840–0015–0

(J–22912–01) and a press, remove the following
parts.

1. 5th gear (1).

2. Mainshaft bearing (2).

3. 1st gear thrust washer (3).

4. 1st gear (4).

226RW197

5. Remove following parts from mainshaft.

1. Synchronizer assembly (1).

2. 1st gear thrust washer pin (3).

3. 1st gear needle roller bearing (4).

4. 1st gear bearing spacer (2).

226RW146

6. Using 2 screwdrivers and hammer, tap out snap

ring.

226RW073

7. Using bearing separator 5–8840–0015–0

(J–22912–01) and a press, remove the following
parts.

1. Clutch hub No.1 assembly (1).

2. Synchronizer assembly (2).

3. 2nd gear (3).

4. 2nd gear needle roller bearing (4).

226RW198

 

 

 

 

 

 

 

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