Opel Frontera UBS. Manual - part 1518

 

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Opel Frontera UBS. Manual - part 1518

 

 

7B–26 MANUAL TRANSMISSION

11. Mount the intermediate plate.

1. Mount the intermediate plate through the

aluminum plate in a vise.

226RW005

12. Remove the slotted spring pin.

1. Using a pin punch and hammer, drive out the pin

from the arm.

226RW025

13. Remove the shift arm set bolt.

1. Remove the 2 bolts from the shift arm.

226RW023

14. Remove the counter 5th gear.

1. Using 2 screwdrivers and hammer, tap out the

snap ring.

226RW024

MANUAL TRANSMISSION

7B–27

2. Using remover 5–8840–2550–0 (J–42794) and

attachment 5–8840–2560–0 (J–42988), remove
the 5th gear spline piece.

226RW201

3. Remove the hub sleeve No.3, block ring set,

counter 5th gear, bearing and 5th shift arm.

220RW101

4. Remove the synchronizer pull ring, synchronizer

cone ring, and synchronizer outer ring from hub
sleeve No.3.

226RW066

5. Remove the reverse block ring from the hub

sleeve No.3.  Remove the 3 inserts and 3
compression springs.

226RW067

7B–28 MANUAL TRANSMISSION

15. Remove the thrust washer.

1. Remove the thrust washer from counter gear

shaft.

2. Remove the thrust washer pin from counter gear

shaft.

226RW018

16. Remove the bearing plate.

1. Remove the 4 bolts and bearing retainer.

226RW016

17. Remove the reverse idle gear.

1. Pull out the shaft foward the rear and remove the

reverse idle gear.

226RW020

18. Remove the counter gear shaft.

1. Using snap ring plier, remove counter gear shaft

center bearing snap ring.

226RW015

MANUAL TRANSMISSION

7B–29

2. Using remover 5–8840–2551–0 (J–42795) and

attachment 5–8840–2560–0 (J–42988), remove
counter gear shaft center bearing. 

NOTE: Be careful not to drop the counter gear, when
removing the bearing.

226RW199

3. Remove the counter gear from intermediate

plate.

226RW030

19. Disassemble the counter gear shaft assembly.

1. Using snap ring pliers, remove the counter gear

shaft front bearing snap ring. 

226RW065

2. Using bearing separator 5–8840–0015–0

(J–22912–01) and a press, remove the bearing.

226RW200

 

 

 

 

 

 

 

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