Opel Frontera UBS. Manual - part 1516

7B–18 MANUAL TRANSMISSION

Transmission (AR-5)

Disassembled View

226RW182

Legend

(1) Snap Ring
(2) Bearing
(3) Top Gear Shaft
(4) Block Ring
(5) Roller Bearing
(6) Snap Ring
(7) Clutch Hub No.2 Assembly
(8) 3rd Block Ring
(9) 3rd Gear

(10) 3rd Gear Needle Roller Bearing

(11) Mainshaft

(12) Thrust Washer Pin
(13) 2nd Gear Needle Roller Bearing
(14) 2nd Gear
(15) Synchronizer Assembly

(16) Clutch Hub No.1 Assembly
(17) Snap Ring
(18) Synchronizer Assembly
(19) 1st Gear
(20) 1st Gear Bearing Spacer
(21) 1st Gear Needle Roller Bearing
(22) 1st Gear Thrust Washer
(23) Mainshaft Bearing
(24) Snap Ring
(25) 5th Gear
(26) Snap Ring
(27) Intermediate Plate
(28) Bearing Retainer
(29) Snap Ring
(30) Front Bearing Assembly
(31) Counter Gear Shaft

MANUAL TRANSMISSION

7B–19

(32) Thrust Washer Pin
(33) Reverse Idle Gear
(34) Reverse Idle Gear Shaft
(35) Counter Gear Shaft Center Bearing
(36) Snap Ring
(37) Thrust Washer
(38) Roller Bearing

(39) Counter 5th Gear
(40) Reverse Block Ring
(41) Synchronizer Assembly
(42) Hub Sleeve No.3
(43) 5th Gear Spline Piece
(44) Snap Ring

226RW00001

Legend

(1) 3rd-4th Shift Arm
(2) 1st-2nd Shift Arm
(3) 3rd-4th Shift Rod
(4) Ball
(5) Spring
(6) 1st-2nd Shift Rod
(7) Snap Ring
(8) Interlock Pin

(9) Reverse Shift Arm Bracket

(10) E–Ring

(11) Reverse Shift Arm No.2

(12) Reverse Shift Arm No.1
(13) 5th Reverse Shift Rod
(14) Spring Pin
(15) 5th Shift Arm
(16) Reverse Shift Rod

7B–20 MANUAL TRANSMISSION

220RW095

Legend

(1) Release Bearing and Shift Fork
(2) Clutch Housing
(3) Front Cover
(4) Snap Ring
(5) Snap Ring
(6) 1st and 2nd Switch
(7) Drain Plug
(8) Backup Light Switch
(9) Transmission Case

(10) Filler Plug

(11) Gear Control Rod

(12) Reverse Restrict Pin
(13) Oil Receiver Pipe
(14) Transfer Adapter
(15) Plug (6VE1) or Neutral Switch (4JX1)
(16) Gear Control Box
(17) Shift Lever Housing
(18) Oil Seal
(19) Plug

MANUAL TRANSMISSION

7B–21

Disassembly

1. Remove the drain plug and filler plug.

1. Remove the drain plug (1) and gasket.

2. Remove the filler plug (2) and gasket.

(6VE1)

220RW007

2. Remove the clutch release bearing and shift fork.

1. Remove the clutch release bearing (3) from the

front cover.

2. Remove the split pin (4).  Remove the shaft from

the under.  Remove the shift fork (5).

220RW086

3. Remove the switch.

1. Remove backup light switch (6) and gasket.

2. Remove neutral switch (7) and gasket (4JX1).

3. Remove 1st and 2nd switch (8) and gasket.

(4JX1)

220RW093

4. Remove the clutch housing.

1. Remove the 9 bolts.

241RW001