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4D1–34 TRANSFER CASE (STANDARD TYPE) 2. If the measured value exceeds the specified limit, the gear must be replaced. Gear inside diameter Standard : 48.000–48.013 mm (1.8898–1.8903 in) Limit : 48.10 mm (1.894 in) 226RS040 Clutch Hub Spline Play 1. Set a dial indicator to the clutch hub to measured. and the left. 3. If the measured value exceeds the specified limit, the clutch hub must be replaced. Clutch hub spline play 226RS042 Bearings 1. Inspect the condition of all the needles and ball bearings. Wash bearings thoroughly in a cleaning NOTE: Do not allow the bearings to spin. Turn them 2. Lubricate the bearings with a light oil and check them for roughness by slowly turning the race by hand. Ball Bearing Play 1. Use a dial indicator to measure the ball bearing play. ball bearing must be replaced. Limit : 0.2 mm (0.008 in) 226RS043 Synchronizers The synchronizer hubs and sliding sleeves are a selected D Teeth for wear, scuffs, nicks, burrs or breaks. D Keys and springs for wear, cracks or distortion, D If scuffed, nicked or burred conditions cannot be Block Ring and Insert Clearance 1. Use a vernier caliper to measure the clearance between the block ring and the insert. 2. If the measured value exceeds the specified limit, the block ring and the insert must be replaced. Block ring and insert clearance |