Opel Frontera UBS. Manual - part 1065

 

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Opel Frontera UBS. Manual - part 1065

 

 

4D1–22 TRANSFER CASE (STANDARD TYPE)

15. Install the speedometer sensor and tighten to the

specified torque.

Torque: 27 N·m (2.8kg·m/20 lb ft)

225RW014

TRANSFER CASE (STANDARD TYPE)

4D1–23

Disassembly

226RW154

Legend

(1) Rear Output Shaft Assembly
(2) Rear Output Shaft
(3) Bearing Snap Ring
(4) Ball Bearing

(5) Bearing Snap Ring
(6) Ball
(7) Speedometer Drive Gear
(8) Ball Bearing
(9) Transfer Rear Cover (with oil seal)

1. Remove the bearing snap ring (3), using a pair of snap

ring pliers.

226RS060

4D1–24 TRANSFER CASE (STANDARD TYPE)

2. Remove the rear output shaft assembly (1) from the

transfer rear cover (with oil seal).

3. Remove ball bearing (8), using a bench press and the

bearing remover 5–8840–0015–0 (J–22912–01) .

226RW186

4. Remove the speedometer drive gear (7).
5. Remove the ball (6).
6. Remove the bearing snap ring (5), using a pair of snap

ring pliers.

7. Remove the ball bearing (4) from the rear output

shaft, using a bench press and the bearing remover
5–8840–0015–0 (J–22912–01).

226RW187

Inspection and Repair

Refer to “TRANSFER CASE ASSEMBLY” in this section
for inspection and repair.

Reassembly

1. Install transfer rear cover (with oil seal).

Oil seal replacement

D

Remove the oil seal from the transfer rear cover.

D

Apply engine oil to the oil seal outer surfaces.

D

Fill in recommended grease (BESCO L2) or
equivalent in the oil seal lip.

D

Use the oil seal installer 5–8840–2292–0 (J–39208)
to install the rear oil seal to the transfer rear cover.

220RW104

2. Set the snap ring (3), and install ball bearing (4) to the

rear output shaft (2), using the ball bearing installer
5–8840–2159–0 (J–37223) and the adapter
5–8840–2192–1 (J–37486–A).

262RW068

TRANSFER CASE (STANDARD TYPE)

4D1–25

3. Install the bearing snap ring (5).
4. Install the ball (6).
5. Install the speedometer drive gear (7).

226RS064

6. Install ball bearing (8), using the ball bearing installer

5–8840–2159–0 (J–37223).

226RW188

7. Install the rear output shaft assembly (1) to the

transfer rear cover.

8. Install the bearing snap ring (3).

NOTE: The snap ring must be fully inserted into the
transfer rear case snap ring groove.

 

 

 

 

 

 

 

Content   ..  1063  1064  1065  1066   ..