Opel Frontera UE. Manual - part 776

 

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Opel Frontera UE. Manual - part 776

 

 

6D3–2

STARTING AND CHARGING SYSTEM (X22SE 2.2L)

Starting System

General Description

Cranking Circuit

The cranking system consists of a battery, starter, 
starter switch, starter relay, etc. These main 
components are connected.

Starter

The cranking system employs a magnetic type 
reduction starter in which the motor shaft is also used 

as a pinion shaft. When the starter switch is turned on, 
the contacts of magnetic switch are closed, and the 
armature rotates. At the same time, the plunger is 
attracted, and the pinion is pushed forward by the shift 
lever to mesh with the ring gear.
Then, the ring gear runs to start the engine. When the 
engine starts and the starter switch is turned off, the 
plunger returns, the pinion is disengaged from the ring 
gear, and the armature stops rotation. When the engine 
speed is higher than the pinion, the pinion idles, so that 
the armature is not driven.

Diagnosis

Condition

Possible cause

Correction

Starter does not run

Charging failure

Repair charging system

Battery Failure

Replace Battery

Terminal connection failure

Repair or replace terminal connector 
and/or wiring harness

Starter switch failure

Repair or replace starter switch

Starter failure

Repair or replace starter

STARTING AND CHARGING SYSTEM (X22SE 2.2L)

6D3–3

Starter

Removal

1. Battery ground cable.

2. Remove harness connectors (1) and (2).

065RW022

3. Remove bolts from starter (1), (2).

065RW024

Installation

1. Install starter assembly(6).

2. Install mounting bolts and tighten bolts to specified 

torque (1), (2).

Torque: 25 N·m (2.5 kg·m/18 lb ft)

065RW024

3. Connect harness.

4. Reconnect the battery ground cable.

6D3–4

STARTING AND CHARGING SYSTEM (X22SE 2.2L)

Disassembled View

065RW023

Legend

EndOFCallout

(1) Bolt
(2) Magnetic Switch
(3) Gear Case
(4) Piston
(5) Piston Shaft
(6) Center Bracket
(7) Armature

(8) Yoke Assembly
(9) Brush and Brush Holder

(10) Washer
(11) Rear Cover
(12) Through Bolt

STARTING AND CHARGING SYSTEM (X22SE 2.2L)

6D3–5

Inspection and Repair

Repair or replace necessary parts if extreme wear or 
damage is found during inspection.

Armature

Check for continuity between commutator and segment. 
Replace commutator if there is no continuity (i.e., 
disconnected).

065RS015

Check for continuity between commutator and shaft.  
Also, check for continuity between commutator and 
armature core,armature core and shaft. Replace 
commutator if there is continuity (i.e., internally 
grounded).

065RS016

Brush

Measure the length of brush.
Replace with a new one, if it is below the limit.

Brush Holder

Check for continuity between brush holder (+) (4) and 
base (–). Replace, if there is continuity (i.e., insulation is 
broken).

065RW015

Magnetic Switch

Check for continuity of shunt coil between terminals S 
and M.
Replace, if there is no continuity (i.e., coil is 
disconnected).

065RW016

 

 

 

 

 

 

 

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