Opel Frontera UE. Manual - part 1367

 

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Opel Frontera UE. Manual - part 1367

 

 

4D2–3

TRANSFER CASE (TOD)

Removal and Installation of Tfansfer Case Assembly

F07R200001

Legend

(1) Transfer Protector
(2) Front Propeller Shaft Assembly
(3) Speedometer Sensor Harness Connector
(4) Rear Propeller Shaft Assembly

(5) Center Exhaust Pipe
(6) Transfer Case Bolt
(7) Transfer Case Assembly
(8) Transfer Case Harness Connector

SECTION

4D2–4

TRANSFER CASE (TOD)

Removal

1. Disconnect the battery ground cable.
2. Remove the transfer protector.
3. Disconnect the rear propeller shaft assembly from the

transfer case.

4. Disconnect the front propeller shaft assembly from

the transfer case.

5. Remove the center exhaust pipe.
6. Disconnect the speedometer sensor harness

connector from the speedometer sensor, and remove
the harness clamp from the connector bracket of the
transfer case.

7. Disconnect the engine harness connector from the

transfer harness connector.

8. Support the transfer case with a transmission jack.
9. Remove the transfer bolts.

10. Remove the transfer case assembly.

Installation

1. Apply grease (Besco L2 or its equivalent) to the input

shaft spline.

260RY00011

2. Install the transfer case assembly to the transmission

assembly.

3. Install the transfer bolts to the specified torque (Refer

to 

next page).

Torque: 46 N·m (34 lb ft)

4. Connect the engine harness connector to the transfer

harness connector.

5. Install the breather hose up to bottom of the transfer

case breather and clip them firmly.

6. Securely insert the breather hose into the cutout

portion of the transfer case.

260R200001

SECTION

4D2–5

TRANSFER CASE (TOD)

7. Install the speedometer harness clamp to the

connector bracket of the transfer case, and then
connect the harness connector to the speedometer
sensor.

261R200008

8. Install the center exhaust pipe.

Torque: 43 N·m (32 lb ft)

9. Connect the front and rear propeller shaft assembly

to the transfer case.

Torque: 63 N·m (46 lb ft)

10. Install the transfer protector.

Torque: 37 N·m (27 lb ft)

11. Connect the battery ground cable.

SECTION

4D2–6

TRANSFER CASE (TOD)

Transfer Rear Oil Seal

261R200002

Legend

(1) Transfer Rear Oil Seal

(2) End Nut, Washer, Oil Seal and Rear

Companion Flange

(3) Rear Propeller Shaft Assembly

Removal

1. Disconnect the rear propeller shaft assembly from the

transfer case.

2. Using the flange holder J–8614–11, remove the end

nut.

3. Using the universal puller, remove the companion

flange, washer and oil seal.

4. Remove the transfer rear oil seal from the transfer

case.

Installation

1. Apply oil to the circumference of the transfer rear oil

seal.Fill the oil seal lip with grease (Besco L2 or its
equivalent).

2. Using the oil seal installer J–42804, install the transfer

rear oil seal to the transfer case.

261RY00017

SECTION

 

 

 

 

 

 

 

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