Opel Frontera UE. Manual - part 1365

4D1–36 TRANSFER CASE

31. Install plate (11), ball (10) and bearing collar (9).

NOTE: Put the snap ring (4) in the ball bearing side. (A/T)

32. Install needle bearing (8) and input gear (7).
33. The clutch hub face (with the heavy boss) must be

facing the transfer input gear side (55).

226RW158

34. Install high–low clutch hub and sleeve (6), using a

bench press.

35. Install input shaft assembly (5) to transfer case (42).

(A/T)

36. Install the snap ring (4) to the transfer case (42). (A/T)

NOTE: The snap ring must be fully inserted into the
transfer case snap ring groove.

37. Install the front companion flange temporarily and use

the flange holder 5–8840–0133–0 and lock nut
wrench 5–8840–2156–0 to install the lock nut (3).

Torque: 137 N·m (14.0 kg·m/101 lb ft)

226RW190

38. Use the punch to stake the lock nut (3) at one spot.
39. Use a suitable drift and hammer to install the ball

bearing (2).

226RS079

40. Install bearing snap ring (1).

SECTION

TRANSFER CASE 4D1–37

Main Data and Specifications

General Specifications

Type

Synchronized type gears shifting between the 2 and 4 wheel drive mode.
Constant mesh type gears shifting between “low” and “high”.

Control method

Remote (A/T) and direct (M/T) control with the gear shift lever on the floor
for gears shifting between “low” and “high”.
Electric control with the button switch on the instrument panel for gears
shifting between the 2 and 4 wheel driver mode.

Gear ratio

High; 1.000
Low; 2.050

Oil capacity

1.45 lit. (1.53 U.S. quart)

Type of lubricant

Engine oil
Refer to chart in Section 0

Torque Specifications

E07RX012

SECTION

4D1–38 TRANSFER CASE

E07RX021

SECTION

TRANSFER CASE 4D1–39

262R100004

SECTION