Nissan Frontier D40. Manual - part 714

 

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Nissan Frontier D40. Manual - part 714

 

 

GW-24

< ON-VEHICLE REPAIR >

SIDE WINDOW GLASS

SIDE WINDOW GLASS

Removal and Installation

INFOID:0000000005274597

REMOVAL

1.

Remove the rear door finisher. Refer to 

INT-14, "Removal and Installation"

.

• Remove glass using piano wire or power cutting tool and an

inflatable pump bag.

• If the window glass is to be reused, mark the body and the

glass with mating marks.

WARNING:

When cutting the glass from the vehicle, always wear safety
glasses and heavy gloves to help prevent glass splinters from
entering your eyes or cutting your hands.

CAUTION:

• When the side window glass is to be reused, do not use a cut-

ting knife or power cutting tool. 

• Be careful not to scratch the glass when removing.
• Do not set or stand the glass on its edge. Small chips may develop into cracks. 

INSTALLATION

Installation is in the reverse order of removal.
• Use a genuine NISSAN Urethane Adhesive Kit (if available) or equivalent and follow the instructions fur-

nished with it.

• While the urethane adhesive is curing, open a door window. This will prevent the glass from being forced out

by passenger compartment air pressure when a door is closed.

• Check gap along bottom to confirm that glass does not contact sheet metal.
• Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely

cured (preferably 24 hours). Curing time varies with temperature and humidity.

WARNING:

• Keep heat and open flames away as primers and adhesive are flammable.
• The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Avoid

contact with the skin and eyes.

• Use in an open, well ventilated location. Avoid breathing the vapors. They can be harmful if inhaled.

If affected by vapor inhalation, immediately move to an area with fresh air.

• Driving the vehicle before the urethane adhesive has completely cured may affect the performance

of the glass in case of an accident.

CAUTION:

1.

Side window glass

A.

12.0 mm (0.47 in)

B.

7.0 mm (0.28 in)

WIIA0943E

SBF034B

SIDE WINDOW GLASS

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< ON-VEHICLE REPAIR >

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• Do not use an adhesive which is past its usable term. Shelf life of this product is limited to six

months after the date of manufacture. Carefully adhere to the expiration or manufacture date printed
on the box.

• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
• Do not leave primers or adhesive cartridge unattended with their caps open or off.
• The vehicle should not be driven for at least 24 hours or until the urethane adhesive has completely

cured. Curing time varies depending on temperature and humidity. The curing time will increase
under lower temperatures and lower humidities.

Repairing Water Leaks for Side Window Glass

Leaks can be repaired without removing or reinstalling glass.
If water is leaking between urethane adhesive material and body or glass, determine the extent of leakage.
This can be done by applying water to the side window area while pushing glass outward.
To stop leak, apply primer (if necessary) and then urethane adhesive to the leak point.

HA-1

VENTILATION, HEATER & AIR CONDITIONER

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SECTION 

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CONTENTS

HEATER & AIR CONDITIONING SYSTEM

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

Precaution for Working with HFC-134a (R-134a) ......

3

Contaminated Refrigerant  .........................................

4

General Refrigerant Precaution  ................................

4

Precaution for Leak Detection Dye  ...........................

4

A/C Identification Label  .............................................

5

Precaution for Refrigerant Connection ......................

5

Precaution for Service of Compressor  ......................

8

Precaution for Service Equipment .............................

8

PREPARATION ...........................................

11

PREPARATION ..................................................

11

Special Service Tool  ...............................................

11

HFC-134a (R-134a) Service Tool and Equipment 

....

11

Commercial Service Tool  ........................................

14

FUNCTION DIAGNOSIS ..............................

15

REFRIGERATION SYSTEM  ..............................

15

Refrigerant Cycle  ....................................................

15

Refrigerant System Protection  ................................

15

ON-VEHICLE MAINTENANCE ....................

16

REFRIGERATION SYSTEM  ..............................

16

HFC-134a (R-134a) Service Procedure  ..................

16

OIL ......................................................................

18

Maintenance of Oil Quantity in Compressor  ...........

18

FLUORESCENT LEAK DETECTOR  .................

20

Checking of Refrigerant Leaks ................................

20

Checking System for Leaks Using the Fluorescent 
Dye Leak Detector  ..................................................

20

Dye Injection  ...........................................................

20

ELECTRICAL LEAK DETECTOR  ....................

22

Checking of Refrigerant Leaks  ................................

22

Electronic Refrigerant Leak Detector .......................

22

ON-VEHICLE REPAIR .................................

25

REFRIGERATION SYSTEM  .............................

25

Component ..............................................................

25

HFC-134a (R-134a) Service Procedure  ..................

26

COMPRESSOR .................................................

28

Removal and Installation for Compressor  ...............

28

Removal and Installation for Compressor Clutch ....

30

HIGH-PRESSURE FLEXIBLE HOSE  ...............

33

Removal and Installation for High-pressure Flexi-
ble A/C Hose  ...........................................................

33

HIGH-PRESSURE PIPE ....................................

34

Removal and Installation for High-pressure A/C 
Pipe .........................................................................

34

LOW-PRESSURE FLEXIBLE HOSE ................

35

Removal and Installation for Low-Pressure Flexi-
ble A/C Hose  ...........................................................

35

LOW-PRESSURE PIPE  ....................................

36

Removal and Installation for Low-Pressure A/C 
Pipe .........................................................................

36

CONDENSER ....................................................

37

Removal and Installation for Condenser  .................

37

REFRIGERANT PRESSURE SENSOR ............

38

Removal and Installation for Refrigerant Pressure 
Sensor .....................................................................

38

EXPANSION VALVE .........................................

39

Removal and Installation for Expansion Valve  ........

39

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

40

 

 

 

 

 

 

 

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