Nissan Frontier D40. Manual - part 273

 

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Nissan Frontier D40. Manual - part 273

 

 

TRANSFER ASSEMBLY

DLN-113

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

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3.

Install the input bearing to the front case, using Tool.

4.

Install the new snap ring to the front case.

CAUTION:

Do not reuse snap ring.

5.

Install the internal gear with the groove facing up into the front
case.

6.

Install the snap ring to the front case.

CAUTION:

Do not reuse snap ring.

7.

Install the planetary carrier assembly and sun gear assembly to
the front case, using Tool.

Tool number

: ST30720000 (J-25405)

PDIA0108E

PDIA0103E

PDIA0102E

PDIA0101E

Tool number

: KV38100200 (

)

SDIA2791E

DLN-114

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

8.

Install the snap ring to the sun gear.

CAUTION:

• Do not reuse snap ring.
• Do not damage sun gear.

9.

Set the L-H sleeve together with the L-H shift fork assembly onto
the planetary carrier assembly.

10. Install the control shift rod assembly to the front case.

CAUTION:

Set pin of L-H shift fork assembly into the groove of drum
cam.

11. Turn the control shift rod assembly fully counterclockwise.

12. Install the L-H shift rod assembly through the L-H shift fork

assembly opening to the front case.

CAUTION:

Set pin of L-H shift rod assembly into the groove of drum
cam.

13. Install the mainshaft to the sun gear assembly.

14. Install the drive chain to the front drive shaft and sprocket.

CAUTION:

Install with the Identification mark of drive chain on the side
of the rear bearing of front drive shaft.

PDIA0099E

SDIA2438E

WDIA0215E

WDIA0216E

PDIA0110E

TRANSFER ASSEMBLY

DLN-115

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

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15. Install the drive chain together with the front drive shaft and

sprocket to the front case.

16. Install the 2-4 sleeve and 2-4 shift fork assembly to the main-

shaft.

CAUTION:

• Install with proper orientation of 2-4 sleeve.
• Install 2-4 shift fork with engaging the grooves of 2-4 shift

fork in the retaining pin of 2-4 shift bracket.

17. Install the snap ring to the L-H shift rod assembly, using suitable

tool.

CAUTION:

Do not reuse snap ring.

18. Install the clutch gear to the mainshaft.

19. Install the snap ring to the mainshaft, using suitable tool.

CAUTION:

Do not reuse snap ring.

20. Install the oil pump assembly to the mainshaft.

21. Install the snap ring to the mainshaft, using suitable tool.

CAUTION:

Do not reuse snap ring.

SDIA2464E

SDIA2467E

SDIA2463E

SDIA2462E

SDIA2461E

DLN-116

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

22. Install the retainer to the mainshaft.

CAUTION:

Set the projection of oil pump assembly to the identification
hole, and then align locating hole of retainer to the L-H shift
rod assembly.

23. Install the mainshaft rear bearing to the mainshaft, using Tool.

CAUTION:

Do not push too hard in order to avoid snap rings becoming
dislodged from mainshaft.

24. Install the snap ring to the mainshaft, using suitable tool.

CAUTION:

Do not reuse snap ring.

25. Install the spacer to the control shift rod (A/T models only).

26. Apply liquid gasket to the mating surface of the front case. 

• Use Genuine Anaerobic Liquid Gasket or equivalent.

Refer to 

GI-22, "Recommended Chemical Products and

Sealants"

.

CAUTION:

Remove old sealant adhering to mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mating surfaces.

27. Install the rear case to the front case.

28. Tighten the bolts to the specified torque. Refer to 

DLN-104,

"Exploded View"

.

CAUTION:

Be sure to install the harness brackets and air breather
hose clamp.

SDIA2468E

Tool number

: KV32102700 (

)

SDIA2469E

SDIA2430E

WDIA0217E

SDIA3422E

 

 

 

 

 

 

 

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