Nissan Frontier D40. Manual - part 272

TRANSFER ASSEMBLY

DLN-109

< DISASSEMBLY AND ASSEMBLY >

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20. Remove the mainshaft rear bearing from the mainshaft, using

suitable tool.

21. Remove the retainer from the mainshaft.

22. Remove the snap ring from the mainshaft, using suitable tool.
23. Remove the oil pump assembly from the mainshaft.

24. Remove the snap ring from the mainshaft, using suitable tool.

25. Remove the clutch gear from the mainshaft.

26. Remove the snap ring from the L-H shift rod assembly, using

suitable tool.

27. Remove the 2-4 sleeve and 2-4 shift fork assembly from the

mainshaft.

28. Remove the drive chain together with the sprocket and front

drive shaft from the front case.

29. Remove the mainshaft from the sun gear assembly.

30. Remove the L-H shift rod assembly and control shift rod assem-

bly from the front case.

31. Remove the L-H sleeve together with the L-H shift fork from the

planetary carrier assembly.

WDIA0135E

SDIA2461E

SDIA2462E

SDIA2463E

SDIA2464E

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TRANSFER ASSEMBLY

32. Remove the snap ring from the sun gear.

CAUTION:

Do not damage sun gear or input bearing.

33. Press the sun gear assembly and planetary carrier assembly

from the front case, using Tool.

34. Remove the snap ring from the front case.

35. Remove the internal gear from the front case.

36. Remove the snap ring from the front case.

PDIA0099E

Tool number

: KV38100200 (

—

)

PDIA0100E

PDIA0101E

PDIA0305E

PDIA0103E

TRANSFER ASSEMBLY

DLN-111

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37. Remove the input bearing from the front case, using Tool.

38. Remove the baffle plate from the front case.

39. Remove the breather tube from the front case.

INSPECTION AFTER DISASSEMBLY 

Case

Check the contact surfaces of the shift rod and bearing for wear and
damage. If any is found, replace with a new one.

Sleeve

Check the items below. If necessary, replace them with new ones.
• Damage and excessive wear of the contact surfaces of the

sprocket, mainshaft and sleeve.

• Sleeve must move smoothly.

Gear, Shaft and Drive Chain

Tool number

: KV38100200 (

—

)

PDIA0104E

PDIA0105E

PDIA0145E

PDIA0136E

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TRANSFER ASSEMBLY

Check the items below. If necessary, replace them with new ones.
• Damage, peeling, uneven wear and bending of the shaft.
• Excessive wear, damage and peeling of the gear.

Bearing

Check the bearing for damage and rough rotation. If necessary,
replace it with a new one.

ASSEMBLY

1.

Install the breather tube.

CAUTION:

Install breather tube in the direction shown.

2.

Install the baffle plate to the front case. Tighten the bolt to the
specified torque. Refer to 

DLN-105, "Disassembly and Assem-

bly"

.

CAUTION:

Install baffle plate by pushing it in the direction shown
while tightening the bolt.

SDIA2790E

MTF0041D

PDIA0107E

SDIA2479E