Nissan Frontier D40. Manual - part 271

 

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Nissan Frontier D40. Manual - part 271

 

 

TRANSFER ASSEMBLY

DLN-105

< DISASSEMBLY AND ASSEMBLY >

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Disassembly and Assembly

INFOID:0000000005602370

DISASSEMBLY

1.

Remove the drain plug and filler plug.

1.

Input bearing

2.

Snap ring

3.

Internal gear

4.

Carrier bearing

5.

Sun gear

6.

Needle bearing

7.

Metal bushing

8.

Planetary carrier assembly

9.

L-H sleeve

10. Drive chain

11.

Mainshaft

12. Sprocket

13. 2-4 sleeve

14. Clutch gear

15. Oil pump assembly

16. Retainer

17. Mainshaft rear bearing

18. Front bearing

19. Front drive shaft

20. Rear bearing

21. Clevis pin

22. Shift collar

23. L-H shift fork

24. L-H shift rod

25. Retaining pin

26. 2-4 shift bracket

27. 2-4 shift fork

28. Fork guide collar

29. 2-4 shift fork spring

30. Retaining ring

31. Snap ring

32. Drum cam

33. Control shift rod

34. Spacer

35. Control shift rod assembly

SDIA3421E

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TRANSFER ASSEMBLY

2.

Remove the transfer control device from the rear case.

3.

Remove the O-ring from the transfer control device.

4.

Remove the self-lock nut from the companion flange, using suit-
able tool.

5.

Put a matching mark on top of the front drive shaft in line with
the mark on the companion flange.

CAUTION:

Use paint to make the matching mark on the front drive
shaft. Do not damage the front drive shaft.

6.

 Remove the companion flange, using suitable tool.

7.

Remove the front oil seal from the front case, using Tool.

CAUTION:

Do not damage front case or front drive shaft.

SDIA2212E

SDIA2841E

SDIA2779E

WDIA0133E

Tool number

: ST33290001 (J-34286)

SDIA2423E

TRANSFER ASSEMBLY

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8.

Remove the 4LO switch [gray (with green paint)] and ATP switch
(black) from the front case.

9.

Remove the wait detection switch (gray) from the rear case.

10. Remove check plug, check shift spring and check ball (M/T

models only).

11. Remove the dust cover from the rear case, using suitable tool.

CAUTION:

Do not damage rear case.

12. Remove oil cover from the dust cover.

13. Remove the rear oil seal from the rear case, using Tool.

CAUTION:

Do not damage rear case or mainshaft.

PDIA0090E

PDIA0091E

LDIA0193E

PDIA0092E

Tool number

: ST33290001 (J-34286)

SDIA2424E

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TRANSFER ASSEMBLY

14. Remove the input oil seal from the front case, using suitable

tool.

CAUTION:

Do not damage front case, sun gear or input bearing.

15. Remove the retainer bolts and gaskets.

16. Remove the rear case bolts, harness bracket and air breather

hose clamp from the rear case.

17. Separate the front case from the rear case. Then remove the

rear case by prying it up, using suitable tool.

CAUTION:

Do not damage the mating surface.

18. Remove the spacer from the control shift rod (A/T models only).

CAUTION:

Do not drop spacer.

19. Remove the snap ring from the mainshaft, using suitable tool.

PDIA0094E

SDIA2789E

SDIA3422E

PDIA0096E

SDIA2430E

 

 

 

 

 

 

 

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