Nissan Frontier D40. Manual - part 269

REAR OIL SEAL

DLN-97

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REAR OIL SEAL

Removal and Installation

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REMOVAL

1.

Partially drain the transfer fluid. Refer to 

DLN-93

.

2.

Remove the rear propeller shaft. Refer to 

DLN-144, "Removal and Installation"

 (2S1330) or 

DLN-173,

"Removal and Installation"

 (3S1330-2BJ100).

3.

Remove the dust cover from the rear case.

CAUTION:

Do not damage the rear case.

4.

Remove the oil cover from the dust cover.

5.

Remove the rear oil seal from the rear case using Tool.

CAUTION:

Do not damage the rear case.

INSTALLATION

1.

Install the new rear oil seal until it is flush with the end face of the
rear case using Tool.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

2.

Install the oil cover until it reaches the end face of the new dust cover.

CAUTION:

Position the oil cover with the notch at bottom position.

WDIA0127E

Tool number

: ST33290001 (J-34286)

LDIA0139E

Tool number

: KV38100500 (

—

)

LDIA0140E

DLN-98

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REAR OIL SEAL

3.

Apply petroleum jelly to the circumference of the new dust cover.
Position the new dust cover as shown.

CAUTION:

• Do not reuse dust cover.
• Position the protrusions at the position shown.
• 1: Dust cover
• A: Protrusions
• 2: Rear case assembly

4.

Install the new dust cover to the rear case using Tool.

CAUTION:

• Do not reuse dust cover.
• Apply petroleum jelly to dust cover.

5.

Install the rear propeller shaft. Refer to 

DLN-144, "Removal and

Installation"

 (2S1330) or 

DLN-173, "Removal and Installation"

(3S1330-2BJ100).

6.

Refill the transfer with fluid and check for fluid leakage and fluid
level. Refer to 

DLN-93, "Inspection"

.

AWDIA0550GB

Tool number

: KV40105310 (

—

)

PDIA0116E

TRANSFER CONTROL DEVICE

DLN-99

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TRANSFER CONTROL DEVICE

Removal and Installation

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REMOVAL

1.

Switch the 4WD shift switch to 2WD and set the transfer assembly to 2WD.

2.

Disconnect the transfer control device connector.

3.

Remove the breather hose from the transfer control device.

4.

Remove the bolts and detach the transfer control device.

INSTALLATION

1.

Install the new O-ring to the transfer control device.

CAUTION:

• Do not reuse O-ring.
• Apply petroleum jelly to O-ring.

2.

Install the transfer control device.

a.

Turn the control shift rod fully counterclockwise using a flat-
bladed screwdriver, and then put a mark on the control shift rod.

b.

Align the transfer control device shaft cutout with the mark on
the control shift rod, and install.
NOTE:
Turn the transfer control device when the transfer control device
connection does not match.

LDIA0136E

SDIA3378E

PDIA0119E

PDIA0120E

DLN-100

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TRANSFER CONTROL DEVICE

c.

Tighten the bolts to the specified torque. Refer to 

DLN-104,

"Exploded View"

.

3.

Install the breather hose to the transfer control device.

4.

Connect the transfer control device connector.

5.

After the installation, check the 4WD shift indicator pattern. If
NG, adjust the position between the transfer assembly and
transfer control unit. Refer to 

DLN-86, "Precaution for Transfer

Assembly and Transfer Control Unit Replacement"

.

SDIA2212E