Nissan Frontier D40. Manual - part 245

DLN-1

TRANSMISSION & DRIVELINE

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SECTION 

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CONTENTS

DRIVELINE

TRANSFER: TX15B

BASIC INSPECTION  ....................................

8

DIAGNOSIS AND REPAIR WORKFLOW  ..........

8

Work Flow  .................................................................

8

FUNCTION DIAGNOSIS ..............................

10

4WD SYSTEM  ....................................................

10

System Diagram ......................................................

10

System Description  .................................................

11

Component Parts Location ......................................

13

CAN Communication ...............................................

14

Cross-Sectional View  ..............................................

14

Power Transfer ........................................................

15

DIAGNOSIS SYSTEM (TRANSFER CON-
TROL UNIT) ........................................................

17

CONSULT-III Function (ALL MODE AWD/4WD) ....

17

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ............................

20

NVH Troubleshooting Chart  ....................................

20

COMPONENT DIAGNOSIS  .........................

21

P1801, P1811 POWER SUPPLY CIRCUIT 
FOR TRANSFER CONTROL UNIT ....................

21

Description ..............................................................

21

DTC Logic  ...............................................................

21

Diagnosis Procedure ...............................................

21

Component Inspection  ............................................

23

P1802 – P1804, P1809 TRANSFER CON-
TROL UNIT .........................................................

24

Description ..............................................................

24

DTC Logic  ...............................................................

24

Diagnosis Procedure ...............................................

24

P1807 VEHICLE SPEED SENSOR (A/T)  ..........

26

Description ..............................................................

26

DTC Logic ................................................................

26

Diagnosis Procedure  ...............................................

26

P1808 VEHICLE SPEED SENSOR (ABS)  .......

27

Description ...............................................................

27

DTC Logic ................................................................

27

Diagnosis Procedure  ...............................................

27

P1810 4 LO SWITCH  ........................................

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Description ...............................................................

28

DTC Logic ................................................................

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Diagnosis Procedure  ...............................................

28

Component Inspection .............................................

30

P1813 4WD SHIFT SWITCH .............................

31

Description ...............................................................

31

DTC Logic ................................................................

31

Diagnosis Procedure  ...............................................

31

Component Inspection .............................................

33

P1814 WAIT DETECTION SWITCH  .................

34

Description ...............................................................

34

DTC Logic ................................................................

34

Diagnosis Procedure  ...............................................

34

Component Inspection .............................................

36

P1816 TRANSMISSION RANGE SWITCH .......

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Description ...............................................................

37

DTC Logic ................................................................

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Diagnosis Procedure  ...............................................

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P1816 PNP SWITCH (M/T)  ...............................

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Description ...............................................................

38

DTC Logic ................................................................

38

Diagnosis Procedure  ...............................................

38

Component Inspection .............................................

39

P1817 ACTUATOR MOTOR .............................

41

Description ...............................................................

41

DTC Logic ................................................................

41

Diagnosis Procedure  ...............................................

41

Component Inspection .............................................

46

DLN-2

P1818 ACTUATOR POSITION SWITCH  ..........

48

Description ..............................................................

48

DTC Logic ...............................................................

48

Diagnosis Procedure  ..............................................

48

P1819 TRANSFER CONTROL DEVICE  ...........

51

Description ..............................................................

51

DTC Logic ...............................................................

51

Diagnosis Procedure  ..............................................

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P1820 ENGINE SPEED SIGNAL  ......................

54

Description ..............................................................

54

DTC Logic ...............................................................

54

Diagnosis Procedure  ..............................................

54

ECU DIAGNOSIS  ........................................

55

TRANSFER CONTROL UNIT ............................

55

Reference Value  .....................................................

55

Wiring Diagram  .......................................................

60

DTC Index  ..............................................................

68

SYMPTOM DIAGNOSIS  .............................

72

4WD SYSTEM SYMPTOMS  ..............................

72

Symptom Table  ......................................................

72

4WD WARNING LAMP DOES NOT TURN ON ...

73

Description ..............................................................

73

Diagnosis Procedure  ..............................................

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4WD SHIFT INDICATOR LAMP AND 4LO IN-
DICATOR LAMP DO NOT TURN ON  ...............

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Description ..............................................................

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Diagnosis Procedure  ..............................................

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4WD SHIFT INDICATOR LAMP OR 4LO INDI-
CATOR LAMP DO NOT CHANGE  ....................

77

Description ..............................................................

77

Diagnosis Procedure  ..............................................

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ATP WARNING LAMP DOES NOT TURN ON ...

79

Description ..............................................................

79

Diagnosis Procedure  ..............................................

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4WD SHIFT INDICATOR LAMP KEEPS 
FLASHING .........................................................

81

Description ..............................................................

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Diagnosis Procedure  ..............................................

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4WD WARNING LAMP FLASHES SLOWLY ...

82

Description ..............................................................

82

Diagnosis Procedure  ..............................................

82

ATP SWITCH  .....................................................

83

Description ..............................................................

83

Diagnosis Procedure  ..............................................

83

Component Inspection ............................................

85

PRECAUTION .............................................

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PRECAUTIONS  .................................................

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Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................

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Precaution for Transfer Assembly and Transfer 
Control Unit Replacement .......................................

86

Precaution ...............................................................

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Service Notice .........................................................

89

PREPARATION ..........................................

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PREPARATION .................................................

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Special Service Tool  ...............................................

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Commercial Service Tool ........................................

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ON-VEHICLE MAINTENANCE ..................

93

TRANSFER FLUID  ............................................

93

Replacement ...........................................................

93

Inspection ................................................................

93

ON-VEHICLE REPAIR  ...............................

94

TRANSFER CONTROL UNIT  ...........................

94

Removal and Installation .........................................

94

FRONT OIL SEAL  .............................................

95

Removal and Installation .........................................

95

REAR OIL SEAL  ...............................................

97

Removal and Installation .........................................

97

TRANSFER CONTROL DEVICE  ......................

99

Removal and Installation .........................................

99

AIR BREATHER HOSE ....................................

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Removal and Installation .......................................

101

REMOVAL AND INSTALLATION .............

103

TRANSFER ASSEMBLY ..................................

103

Removal and Installation .......................................

103

DISASSEMBLY AND ASSEMBLY ...........

104

TRANSFER ASSEMBLY ..................................

104

Exploded View  ......................................................

104

Disassembly and Assembly  ..................................

105

PLANETARY CARRIER  ...................................

121

Disassembly and Assembly  ..................................

121

FRONT DRIVE SHAFT .....................................

125

Disassembly and Assembly  ..................................

125

SHIFT CONTROL  .............................................

127

Disassembly and Assembly  ..................................

127

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

130

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

130

General Specification ............................................

130

DLN-3

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Inspection and Adjustment ....................................

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PROPELLER SHAFT: 2F1310

PRECAUTION ............................................

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PRECAUTIONS ................................................

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Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

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PREPARATION .........................................

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PREPARATION ................................................

132

Commercial Service Tool  ......................................

132

FUNCTION DIAGNOSIS ............................

133

NOISE, VIBRATION, AND HARSHNESS 
(NVH) TROUBLESHOOTING  ..........................

133

NVH Troubleshooting Chart  ..................................

133

ON-VEHICLE REPAIR ...............................

134

PROPELLER SHAFT  .......................................

134

On-Vehicle Service  ...............................................

134

REMOVAL AND INSTALLATION .............

135

PROPELLER SHAFT  .......................................

135

Removal and Installation .......................................

135

DISASSEMBLY AND ASSEMBLY ............

137

PROPELLER SHAFT  .......................................

137

Disassembly and Assembly  ..................................

137

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

139

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

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General Specification  ............................................

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Snap Ring  .............................................................

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PROPELLER SHAFT: 2S1330

PRECAUTION ............................................

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PRECAUTIONS ................................................

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Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

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PREPARATION .........................................

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PREPARATION ................................................

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Commercial Service Tool  ......................................

141

FUNCTION DIAGNOSIS ............................

142

NOISE, VIBRATION, AND HARSHNESS 
(NVH) TROUBLESHOOTING  ..........................

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NVH Troubleshooting Chart  ..................................

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ON-VEHICLE REPAIR ...............................

143

PROPELLER SHAFT ......................................

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On-Vehicle Service ................................................

143

REMOVAL AND INSTALLATION  .............

144

PROPELLER SHAFT ......................................

144

Removal and Installation  .......................................

144

DISASSEMBLY AND ASSEMBLY ............

146

PROPELLER SHAFT ......................................

146

Disassembly and Assembly ...................................

146

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

148

SERVICE DATA AND SPECIFICATIONS 
(SDS) ...............................................................

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General Specification  ............................................

148

Snap Ring ..............................................................

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PROPELLER SHAFT: 3S1310

PRECAUTION ............................................

149

PRECAUTIONS ...............................................

149

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

149

PREPARATION .........................................

150

PREPARATION ...............................................

150

Commercial Service Tool  ......................................

150

FUNCTION DIAGNOSIS ............................

151

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .........................

151

NVH Troubleshooting Chart  ..................................

151

ON-VEHICLE REPAIR ...............................

152

REAR PROPELLER SHAFT ...........................

152

On-Vehicle Service ................................................

152

REMOVAL AND INSTALLATION  .............

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REAR PROPELLER SHAFT ...........................

153

Removal and Installation  .......................................

153

DISASSEMBLY AND ASSEMBLY ............

155

REAR PROPELLER SHAFT ...........................

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Disassembly and Assembly ...................................

155

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

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SERVICE DATA AND SPECIFICATIONS 
(SDS) ...............................................................

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DLN-4

General Specification  ............................................

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Snap Ring  ..............................................................

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3S1330

PRECAUTION ............................................

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PRECAUTIONS  ...............................................

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Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................

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PREPARATION ..........................................

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PREPARATION  ...............................................

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Commercial Service Tool  ......................................

160

FUNCTION DIAGNOSIS  ............................

161

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ..........................

161

NVH Troubleshooting Chart  ..................................

161

ON-VEHICLE REPAIR ...............................

162

REAR PROPELLER SHAFT  ...........................

162

On-Vehicle Service  ................................................

162

REMOVAL AND INSTALLATION ..............

163

REAR PROPELLER SHAFT  ...........................

163

Removal and Installation  .......................................

163

DISASSEMBLY AND ASSEMBLY  ............

165

REAR PROPELLER SHAFT  ...........................

165

Disassembly and Assembly ...................................

165

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

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SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

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General Specification  ............................................

168

Snap Ring  ..............................................................

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PROPELLER SHAFT: 3S1330-2BJ100

PRECAUTION ............................................

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PRECAUTIONS  ...............................................

169

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................

169

PREPARATION ..........................................

170

PREPARATION  ...............................................

170

Commercial Service Tool  ......................................

170

FUNCTION DIAGNOSIS  ............................

171

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ..........................

171

NVH Troubleshooting Chart ..................................

171

ON-VEHICLE REPAIR  ..............................

172

REAR PROPELLER SHAFT  ............................

172

On-Vehicle Service  ...............................................

172

REMOVAL AND INSTALLATION .............

173

REAR PROPELLER SHAFT  ............................

173

Removal and Installation .......................................

173

DISASSEMBLY AND ASSEMBLY ...........

175

REAR PROPELLER SHAFT  ............................

175

Disassembly and Assembly  ..................................

175

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

178

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

178

General Specification ............................................

178

Snap Ring  .............................................................

178

FRONT FINAL DRIVE: R180A

PRECAUTION ...........................................

179

PRECAUTIONS  ................................................

179

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

179

Precaution for Servicing Front Final Drive  ............

179

PREPARATION .........................................

180

PREPARATION ................................................

180

Special Service Tool  .............................................

180

Commercial Service Tool ......................................

182

FUNCTION DIAGNOSIS  ...........................

183

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING ...........................

183

NVH Troubleshooting Chart ..................................

183

DESCRIPTION ..................................................

184

Cross-Sectional View ............................................

184

ON-VEHICLE MAINTENANCE .................

185

DIFFERENTIAL GEAR OIL  ..............................

185

Changing Differential Gear Oil  ..............................

185

Checking Differential Gear Oil  ..............................

185

ON-VEHICLE REPAIR  ..............................

186

FRONT OIL SEAL  ............................................

186

Removal and Installation .......................................

186

SIDE OIL SEAL  ................................................

188

Removal and Installation .......................................

188