Nissan Frontier D40. Manual - part 182

CL-14

< ON-VEHICLE REPAIR >

CLUTCH PIPING

CLUTCH PIPING

Exploded View

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Removal and Installation

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Carefully observe the following during clutch tube removal and installation.

CAUTION:

Do not spill brake fluid onto painted surfaces. If it spills, wipe up immediately and wash the affected
area with water.
• When installing the clutch hose to the bracket, align the clutch

hose metal fittings with the bracket positioning emboss, then install
the lock plate to secure.

CAUTION:

• Do not damage the clutch hose.
• Make sure the clutch hose is not bent or twisted.

• Tighten the clutch tube and hose fittings to the specified torque.

CAUTION:

• Do not reuse the copper washer.
• Do not damage the clutch tube fittings or clutch tube.

• After installation, bleed the air from the clutch hydraulic system.

Refer to 

CL-9, "Bleeding"

.

1.

Clutch tube

2.

Clutch orifice

3.

Lock plate

4.

Clutch hose

5.

Operating Cylinder

6.

Master cylinder

7.

Clutch pedal

AWDIA0442ZZ

PCIB0681E

CLUTCH RELEASE MECHANISM

CL-15

< REMOVAL AND INSTALLATION >

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REMOVAL AND INSTALLATION

CLUTCH RELEASE MECHANISM

5M/T

5M/T : Exploded View

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5M/T : Removal and Installation

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REMOVAL

1.

Remove the manual transmission from the vehicle. Refer to 

TM-19, "Removal and Installation from Vehi-

cle"

.

2.

Remove the release bearing sleeve assembly, holder spring, and withdrawal lever from inside the clutch
housing.

3.

Remove the dust cover.

4.

Remove the retainer spring from the withdrawal lever.

5.

Remove the release bearing from release bearing sleeve using
suitable tool.

INSTALLATION

Installation is in the reverse order of removal.
NOTE:

1.

Holder spring

2.

Release bearing sleeve

3.

Release bearing

4.

Withdrawal lever

5.

Dust cover

6.

Retainer spring

WCIA0441E

CLA0013D

CL-16

< REMOVAL AND INSTALLATION >

CLUTCH RELEASE MECHANISM

• Install the release bearing to release bearing sleeve using suitable

tool, as shown.

• Clean old grease and abrasive materials off the grease application areas.
• Apply grease to the specified points as shown.

• Apply approximately 1 mm (0.04 in) thick coat of clutch sleeve grease to withdrawal lever and holder spring

frictional surfaces.

• Apply a coat of clutch sleeve grease to ball pin contact surface of the withdrawal lever and inner slots of the

release bearing. The grease surface should be level with the surrounding area.

• Apply a thin coat of clutch sleeve grease to the release bearing frictional surface. After grease application,

Install release bearing. Wipe off excess grease forced out during bearing installation.

CAUTION:

• Be careful not to bring any grease into contact with the clutch disc facing, pressure plate surface, or

flywheel surface.

• Before installing manual transmission to the vehicle, check that each sliding surface slides

smoothly by operating withdrawal lever.

5M/T : Inspection

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INSPECTION AFTER REMOVAL

• Replace the release bearing if it is seized, damaged, faulty in rota-

tion direction, or has poor aligning function.

• Replace the withdrawal lever if its contact surface is worn abnor-

mally.

• Replace the dust seal if it is deformed or cracked.

6M/T

WCL025

SCIA1362E

SCL733

CLUTCH RELEASE MECHANISM

CL-17

< REMOVAL AND INSTALLATION >

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6M/T : Exploded View

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6M/T : Removal and Installation

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REMOVAL

1.

Remove the manual transmission from the vehicle. Refer to 

TM-69, "Removal and Installation from Vehi-

cle (For 2WD Models)"

 or 

TM-71, "Removal and Installation from Vehicle (For 4WD Models)"

.

2.

Remove the release bearing sleeve assembly, holder spring, and withdrawal lever from inside the clutch
housing.

3.

Remove the dust cover.

4.

Remove the snap spring from the withdrawal lever.

5.

Remove the release bearing from release bearing sleeve using
suitable tool.

INSTALLATION

Installation is in the reverse order of removal.
NOTE:

1.

Holder spring

2.

Release bearing sleeve

3.

Release bearing

4.

Withdrawal lever

5.

Dust cover

6.

Snap spring

LCIA0373E

CLA0013D