Nissan Terrano model r20 series 2004. Manual - part 278

Final Drive

GENERAL SPECIFICATIONS

Front final drive

R180A

4-pinion

Oil capacity (Approx.)



(Imp pt)

1.3 (2-1/4)

Rear final drive

H233B

LSD* 4-pinion

Oil capacity (Approx.)



(Imp pt)

2.8 (4-7/8)

Model

TD27Ti

ZD30DDTi

Gear ratio

4.375

4.111

Number of teeth

Ring gear

35

37

Drive pinion

8

9

* Limited Slip Differential

INSPECTION AND ADJUSTMENT (R180A)

Ring gear runout

Ring gear runout limit

mm (in)

0.05 (0.0020)

Axle bearing adjustment

Axle bearing end play

mm (in)

0 - 0.1 (0 - 0.004)

Available axle bearing adjusting shims

Thickness mm (in)

Part number

0.10 (0.0039)

38233-01G11

0.20 (0.0079)

38233-01G12

0.30 (0.0118)

38233-01G13

0.40 (0.0157)

38233-01G14

Side gear adjustment

Side gear backlash
(Clearance between side gear to
differential case)

mm (in)

0.10 - 0.20

(0.0039 - 0.0079)

Available side gear thrust washers

Thickness mm (in)

Part number

0.75 (0.0295)

38424-W2010

0.78 (0.0307)

38424-W2011

0.81 (0.0319)

38424-W2012

0.84 (0.0331)

38424-W2013

0.87 (0.0343)

38424-W2014

0.90 (0.0354)

38424-W2015

0.93 (0.0366)

38424-W2016

0.96 (0.0378)

38424-W2017

Drive pinion height adjustment

Available pinion height adjusting washers

Thickness mm (in)

Part number

3.09 (0.1217)

38154-G2317

3.12 (0.1228)

38154-G2318

3.15 (0.1240)

38154-G2319

3.18 (0.1252)

38154-G2320

3.21 (0.1264)

38154-G2321

3.24 (0.1276)

38154-G2322

3.27 (0.1287)

38154-G2323

3.30 (0.1299)

38154-G2324

3.33 (0.1311)

38154-G2360

3.36 (0.1323)

38154-G2361

3.39 (0.1335)

38154-G2362

3.42 (0.1346)

38154-G2363

3.45 (0.1358)

38154-G2364

3.48 (0.1370)

38154-G2365

3.51 (0.1382)

38154-G2366

3.54 (0.1394)

38154-G2367

3.57 (0.1406)

38154-G2368

3.60 (0.1417)

38154-G2369

3.63 (0.1429)

38154-G2370

3.66 (0.1441)

38154-G2371

Drive pinion preload adjustment

Drive pinion bearing preload
adjusting method

Adjusting washer and spacer

Drive pinion preload

N

⋅

m (kg-cm, in-lb)

With front oil seal

1.2 - 1.6 (12 - 16, 10 - 14)

Available drive pinion preload adjusting washers

Thickness mm (in)

Part number

6.59 (0.2594)

38127-01G00

6.57 (0.2587)

38127-01G01

6.55 (0.2579)

38127-01G02

6.53 (0.2571)

38127-01G03

6.51 (0.2563)

38127-01G04

6.49 (0.2555)

38127-01G05

6.47 (0.2547)

38127-01G06

6.45 (0.2539)

38127-01G07

6.43 (0.2531)

38127-01G08

6.41 (0.2524)

38127-01G09

6.39 (0.2516)

38127-01G10

6.37 (0.2508)

38127-01G11

6.35 (0.2500)

38127-01G12

6.33 (0.2492)

38127-01G13

6.31 (0.2484)

38127-01G14

Available drive pinion preload adjusting spacers

Length mm (in)

Part number

52.20 (2.0551)

38130-G2300

52.40 (2.0630)

38131-G2301

52.60 (2.0709)

38132-G2302

52.80 (2.0787)

38133-G2303

53.00 (2.0866)

38134-G2304

53.20 (2.0945)

38135-G2305

SERVICE DATA AND SPECIFICATIONS (SDS)

PD-58

Side bearing adjustment

Differential carrier assembly turning
resistance

N (kg, lb)

34.3 - 39.2

(3.5 - 4.0, 7.7 - 8.8)

Side bearing adjusting method

Adjusting shim

Available side retainer adjusting shims

Thickness mm (in)

Part number

0.20 (0.0079)

38453-01G00

0.25 (0.0098)

38453-01G01

0.30 (0.0118)

38453-01G02

0.40 (0.0157)

38453-01G03

0.50 (0.0197)

38453-01G04

Total preload adjustment

Total preload

N

⋅

m (kg-cm, in-lb)

1.3 - 2.2 (13 - 22, 11 - 19)

Ring gear backlash

mm (in)

0.13 - 0.18 (0.0051 - 0.0071)

INSPECTION AND ADJUSTMENT (C200)

Ring gear runout

Ring gear runout limit

mm (in)

0.08 (0.0031)

Differential torque adjustment

Differential torque

N

⋅

m (kg-m, ft-lb)

353 - 392

(36 - 40, 260 - 289)

Number of discs and plates

Friction disc

5

Friction plate

6

Spring disc

1

Spring plate

1

Wear limit of plate and disc

mm (in)

0.1 (0.004)

Allowable warpage of friction disc
and plate

mm (in)

0.05 - 0.15 (0.0020 - 0.0059)

Available discs and plates

Part name

Thickness mm (in)

Part number

Friction disc

1.48 - 1.52

(0.0583 - 0.0598)

38433-C6000

1.58 - 1.62

(0.0622 - 0.0638)

38433-C6001

Friction plate

1.48 - 1.52

(0.0583 - 0.0598)

38432-C6000

Spring disc

1.48 - 1.52

(0.0583 - 0.0598)

38436-C6000

Spring plate

1.48 - 1.52

(0.0583 - 0.0598)

38435-C6010

Drive pinion height adjustment

Available pinion height adjusting washers

Thickness mm (in)

Part number

2.58 (0.1016)

38151-01J00

2.61 (0.1028)

38151-01J01

2.64 (0.1039)

38151-01J02

2.67 (0.1051)

38151-01J03

2.70 (0.1063)

38151-01J04

2.73 (0.1075)

38151-01J05

2.76 (0.1087)

38151-01J06

2.79 (0.1098)

38151-01J07

2.82 (0.1110)

38151-01J08

2.85 (0.1122)

38151-01J09

2.88 (0.1134)

38151-01J10

2.91 (0.1146)

38151-01J11

2.94 (0.1157)

38151-01J12

2.97 (0.1169)

38151-01J13

3.00 (0.1181)

38151-01J14

3.03 (0.1193)

38151-01J15

3.06 (0.1205)

38151-01J16

3.09 (0.1217)

38151-01J17

3.12 (0.1228)

38151-01J18

3.15 (0.1240)

38151-01J19

3.18 (0.1252)

38151-01J60

3.21 (0.1264)

38151-01J61

3.24 (0.1276)

38151-01J62

3.27 (0.1287)

38151-01J63

3.30 (0.1299)

38151-01J64

3.33 (0.1311)

38151-01J65

3.36 (0.1323)

38151-01J66

3.39 (0.1335)

38151-01J67

3.42 (0.1346)

38151-01J68

3.45 (0.1358)

38151-01J69

3.48 (0.1370)

38151-01J70

3.51 (0.1382)

38151-01J71

3.54 (0.1394)

38151-01J72

3.57 (0.1406)

38151-01J73

3.60 (0.1417)

38151-01J74

3.63 (0.1429)

38151-01J75

3.66 (0.1441)

38151-01J76

SERVICE DATA AND SPECIFICATIONS (SDS)

Final Drive (Cont’d)

PD-59

Drive pinion preload adjustment

Drive pinion bearing preload
adjusting method

Adjusting shim and spacer

Drive pinion preload

N

⋅

m (kg-cm, in-lb)

1.2 - 2.0 (12 - 16, 10 - 14)

Without front oil seal

0.8 - 1.3 (8 - 13, 6.9 - 11.3)

Available drive pinion preload adjusting shims

Thickness mm (in)

Part number

2.31 (0.0909)

38125-82100

2.33 (0.0917)

38126-82100

2.35 (0.0925)

38127-82100

2.37 (0.0933)

38128-82100

2.39 (0.0941)

38129-82100

2.41 (0.0949)

38130-82100

2.43 (0.0957)

38131-82100

2.45 (0.0965)

38132-82100

2.47 (0.0972)

38133-82100

2.49 (0.0980)

38134-82100

2.51 (0.0988)

38135-82100

2.53 (0.0996)

38136-82100

2.55 (0.1004)

38137-82100

2.57 (0.1012)

38138-82100

2.59 (0.1020)

38139-82100

Available drive pinion preload adjusting spacers

Length mm (in)

Part number

4.50 (0.1772)

38165-76000

4.75 (0.1870)

38166-76000

5.00 (0.1969)

38167-76000

5.25 (0.2067)

38166-01J00

5.50 (0.2165)

38166-01J10

Total preload adjustment

Total preload

N

⋅

m (kg-cm, in-lb)

1.5 - 2.9 (15 - 30, 13 - 26)

Ring gear backlash

mm (in)

0.10 - 0.20 (0.0039 - 0.0079)

Side bearing adjusting method

Side adjuster

SERVICE DATA AND SPECIFICATIONS (SDS)

Final Drive (Cont’d)

PD-60

FRONT AXLE & FRONT SUSPENSION

SECTION

FA

CONTENTS

PRECAUTIONS

...............................................................2

PREPARATION

................................................................3

FRONT AXLE AND FRONT SUSPENSION

...................4

CHECK AND ADJUSTMENT

..........................................5

Front Axle and Front Suspension Parts ......................5
Front Wheel Bearing....................................................6
Front Wheel Alignment ................................................8
Drive Shaft .................................................................12

FRONT AXLE

................................................................13

FRONT AXLE - Auto-lock Free-running Hub

.............14

Removal and Installation ...........................................14
Inspection...................................................................14
Trouble-shooting ........................................................15

FRONT AXLE - Wheel Hub and Rotor Disc

...............18

Removal and Installation ...........................................18
Disassembly...............................................................18
Inspection...................................................................19
Assembly ...................................................................19

FRONT AXLE - Knuckle Spindle

.................................20

Removal.....................................................................20

Inspection...................................................................21
Installation..................................................................21

FRONT AXLE - Drive Shaft

..........................................22

Removal and Installation ...........................................22
Removal.....................................................................22
Disassembly...............................................................24
Inspection...................................................................25
Assembly ...................................................................25
Installation..................................................................28

FRONT SUSPENSION

..................................................29

Shock Absorber .........................................................30
Torsion Bar.................................................................30
Stabilizer Bar .............................................................33
Upper Link .................................................................33
Compression Rod ......................................................35
Lower Link .................................................................35
Upper Ball Joint and Lower Ball Joint .......................36

SERVICE DATA AND SPECIFICATIONS (SDS)

..........38

General Specifications...............................................38
Inspection and Adjustment ........................................39