Nissan Titan. Manual - part 133

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TRANSFER ASSEMBLY

8. Remove the 4LO switch [gray (with green paint)] and ATP switch

(black) from the front case.

9. Remove the wait detection switch (gray) from the rear case.

10. Remove the dust cover from the rear case using suitable tool.

CAUTION:

Do not damage rear case.

11. Remove the oil cover from the dust cover.
12. Remove the rear oil seal from the rear case using Tool.

CAUTION:

Do not damage rear case or mainshaft.

13. Remove the input oil seal from the front case using suitable tool.

CAUTION:

Do not damage front case, sun gear or input bearing.

PDIA0090E

PDIA0091E

Tool number

: ST33290001 (J-34286)

SDIA2424E

PDIA0094E

TRANSFER ASSEMBLY

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14. Remove the retainer bolts and gasket.

CAUTION:

Do not reuse gasket.

15. Remove the rear case bolts, harness bracket and air breather

hose clamp from the rear case.

16. Separate the front case from the rear case. Then remove the

rear case by prying it up using suitable tool.

CAUTION:

Do not damage the mating surface.

17. Remove the spacer from the control shift rod.

CAUTION:

Do not drop spacer.

18. Remove the snap ring from the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

19. Remove the mainshaft rear bearing from the mainshaft using

suitable tool.

20. Remove the retainer from the mainshaft.

SDIA2789E

SDIA3422E

PDIA0096E

SDIA2430E

WDIA0135E

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21. Remove the snap ring from the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

22. Remove the oil pump assembly from the mainshaft.

23. Remove the snap ring from the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

24. Remove the clutch gear from the mainshaft.

25. Remove the snap ring from the L-H shift rod assembly using

suitable tool.

CAUTION:

Do not reuse snap ring.

26. Remove the 2-4 sleeve and 2-4 shift fork assembly from the

mainshaft.

27. Remove the drive chain together with the sprocket and front

drive shaft from the front case.

28. Remove the mainshaft from the sun gear assembly.
29. Remove the L-H shift rod assembly and control shift rod assem-

bly from the front case.

30. Remove the L-H sleeve together with the L-H shift fork from the

planetary carrier assembly.

31. Remove the snap ring from the sun gear.

CAUTION:

• Do not reuse snap ring.

• Do not damage sun gear or input bearing.

SDIA2461E

SDIA2462E

SDIA2463E

SDIA2464E

PDIA0099E

TRANSFER ASSEMBLY

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32. Press the sun gear assembly and planetary carrier assembly

from the front case using Tool.

33. Remove the snap ring from the front case.

CAUTION:

Do not reuse snap ring.

34. Remove the internal gear from the front case.

35. Remove the snap ring from the front case.

CAUTION:

Do not reuse snap ring.

36. Remove the input bearing from the front case using Tool.

Tool number

: KV38100200 ( — )

PDIA0100E

PDIA0101E

PDIA0305E

PDIA0103E

Tool number

: KV38100200 ( — )

PDIA0104E