Nissan Titan. Manual - part 8

BR-22

< REMOVAL AND INSTALLATION >

BRAKE TUBE AND HOSE

2. Remove brake reservoir cap.
3. Remove brake tube from brake hose, using a suitable tool.
4. Remove lock plate and brake hose from bracket.

5. Remove union bolt and then remove brake hose from cylinder body.

CAUTION:

Do not reuse copper sealing washer.

INSTALLATION

1. Install brake hose by aligning with the protrusion on cylinder

body, then install the union bolt (A) and new copper sealing

washers (1) and tighten to specification. Refer to 

BR-21,

"Hydraulic Circuit"

.

CAUTION:

Do not reuse copper sealing washers.

2. Insert brake hose end through bracket, then secure it to bracket

with lock plate.

3. Install brake tube to brake hose, then tighten the flare nut using

a suitable tool. Refer to 

BR-21, "Hydraulic Circuit"

.

4. Refill brake fluid and bleed air. Refer to 

BR-16, "Bleeding Brake System"

.

5. Install wheel and tire assembly. Refer to 

WT-48, "Balancing Wheels"

.

Removal and Installation of Rear Brake Piping and Brake Hose

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NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

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BRAKE TUBE AND HOSE

BR-23

< REMOVAL AND INSTALLATION >

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REMOVAL

1. Remove rear wheel and tire assembly using power tools. Refer to 

WT-48, "Balancing Wheels"

.

2. Remove brake reservoir cap.
3. Using a flare nut wrench, remove brake tube from brake hose.
4. Remove lock plate and brake hose from bracket.

5. Remove brake hose connection (A) from cylinder body.

CAUTION:

Do not reuse copper sealing washer.

INSTALLATION

1. Install brake hose connection (A) and new copper sealing

washer to cylinder body and tighten to specification. Refer to

BR-11, "Hydraulic Circuit"

.

CAUTION:

Do not reuse copper sealing washer.

2. Insert brake hose end through bracket, then secure it to bracket

with lock plate.

3. Install brake tube to brake hose, then tighten the flare nut using

a suitable tool. Refer to 

BR-11, "Hydraulic Circuit"

.

4. Refill brake fluid and bleed air. Refer to 

BR-16, "Bleeding Brake System"

.

Inspection After Installation

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CAUTION:

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BR-24

< REMOVAL AND INSTALLATION >

BRAKE TUBE AND HOSE

Brake tubes and hoses are important safety parts. Always disassemble the parts and retighten their fit-

tings, if a brake fluid leak is detected. Replace applicable part with a new one, if a damaged part is

detected.
1. Check brake lines (tubes and hoses), and connections for fluid leaks, damage, twist, deformation, contact

with other parts, and loose connections. Replace any parts as necessary. Refer to 

BR-21, "Hydraulic Cir-

cuit"

.

2. While depressing brake pedal under a force of 785 N (80 kg-f, 177 lb-f) with engine running for approxi-

mately 5 seconds, check each part for fluid leaks.

BRAKE MASTER CYLINDER

BR-25

< REMOVAL AND INSTALLATION >

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BRAKE MASTER CYLINDER

Exploded View

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Removal and Installation

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CAUTION:

• Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is

splashed on painted areas, wash it away with water immediately. 

• Before removing brake master cylinder, depress the brake pedal 5-6 times with the key OFF to

deplete vacuum in the booster.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

REMOVAL

1. Remove brake reservoir cap.
2. Disconnect harness connector for fluid level sensor, front and rear pressure sensors.
3. Using a flare nut wrench, disconnect brake tubes from master cylinder assembly.
4. Remove master cylinder assembly nuts and remove the master cylinder assembly.

CAUTION:

Discard master cylinder nuts, do not reuse.

1.

Reservoir cap

2.

Fluid level sensor

3.

Grommet

4.

Master cylinder sub-assembly

5.

Rear pressure sensor

6.

Front pressure sensor

7.

Seal

8.

Reservoir tank

B: Brake fluid

R: Rubber grease

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