Nissan Titan A60. Manual - part 867

SPIRAL CABLE

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< REMOVAL AND INSTALLATION >

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6. While pressing tabs, pull lighting and turn signal switch toward

driver door and disconnect from base.

7. Remove the screws, release the clip, and remove the spiral

cable. 

CAUTION:

• Do not disassemble spiral cable.

• Do not apply lubricant to the spiral cable.

8. Remove the spiral cable connectors.

CAUTION:

With the steering linkage disconnected, the spiral cable may snap by turning the steering wheel

beyond the limited number of turns. The spiral cable can be turned counterclockwise about 2.5

turns from the neutral position.

9. Remove the steering angle sensor from the spiral cable. Refer to 

BRC-118, "Removal and Installation"

.

INSTALLATION

Installation is in the reverse order of removal.

• Align spiral cable correctly when installing steering wheel. Make

sure that the spiral cable is in the neutral position. The neutral

position is detected by turning left 2.5 revolutions from the right

end position and ending with the knob at the top.

• Refer to 

BRC-8, "ADJUSTMENT OF STEERING ANGLE SEN-

SOR NEUTRAL POSITION : Special Repair Requirement"

 for

steering angle sensor adjustment.

• After the work is completed, perform self-diagnosis to make sure

no malfunction is detected. Refer to 

SRC-13, "SRS Operation

Check"

.

CAUTION:

• The spiral cable may snap due to steering operation if the

cable is not installed in the correct position.

• With the steering linkage disconnected, the cable may snap

by turning the steering wheel beyond the limited number of

turns. The spiral cable can be turned counterclockwise about

2.5 turns from the neutral position.

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< REMOVAL AND INSTALLATION >

FRONT PASSENGER AIR BAG MODULE

FRONT PASSENGER AIR BAG MODULE

Removal and Installation

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The passenger air bag module originally installed in the vehicle uses direct-connect style harness connectors.

Service replacement passenger air bag modules use tab-locking style harness connectors. If the passenger

air bag module is replaced or if the direct-connect harness connectors are damaged, the vehicle wiring har-

ness must be modified to allow connection of the service replacement passenger air bag module. Follow the

wiring harness modification procedure within this section.

REMOVAL

CAUTION:

• Do not attempt to repair or replace damaged direct-connect front passenger air bag module connec-

tors. If a direct-connect harness connector is damaged, the front passenger air bag must be

replaced and the wiring harness modified.

• Before servicing SRS, turn the ignition switch off, disconnect both battery terminals and wait at least

three minutes.

• Always work from the side of or under front passenger air bag module.
1. Disconnect both the negative and positive battery terminals, then wait at least three minutes.
2. Remove the glove box. Refer to 

IP-16, "Removal and Installation"

.

3. Remove 2 nuts (through glove box opening) retaining front pas-

senger air bag module to instrument panel crossmember.

4. Disconnect the air bag module electrical connectors. 

• For removal/installation of the direct-connect SRS connectors,

refer to 

SRC-9, "Direct-connect SRS Component Connectors"

.

5. Remove the instrument panel assembly from the vehicle. Refer

to 

IP-12, "Removal and Installation"

. 

6. Remove front passenger air bag module nuts and remove air

bag module from the instrument panel assembly.

CAUTION:

• When servicing the SRS, do not work from directly in front of

air bag module.

• Always place front passenger air bag module with caution

label side facing upward.

• Do not insert any foreign objects (screwdriver, etc.) into air

bag module or harness connectors.

• Do not disassemble air bag module. 

• Do not use old nuts after removal; replace with new nuts.

• Do not expose the front passenger air bag module to tempera-

tures exceeding 90

°C (194°F).

• Replace the air bag module if it has been dropped or sus-

tained an impact.

• Do not allow oil, grease or water to come in contact with the

air bag module.

• For removal/installation of the direct-connect SRS connec-

tors, refer to 

SRC-9, "Direct-connect SRS Component Con-

nectors"

.

INSTALLATION

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FRONT PASSENGER AIR BAG MODULE

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Original Passenger Air Bag Module

Installation is in the reverse order of removal.

• For removal/installation of the direct-connect SRS connectors, refer to 

SRC-9, "Direct-connect SRS Compo-

nent Connectors"

.

CAUTION:

• Always work from the side of or under front passenger air bag module.

• After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer

to 

SRC-13, "SRS Operation Check"

.

Service Replacement Passenger Air Bag Module

1. Install the front passenger air bag module to the instrument

panel pad assembly.

2. Install the instrument panel assembly. Refer to 

IP-12, "Removal and Installation"

.

3. Connect the front passenger air bag module harness connector to yellow 4-pin service replacement air

bag connector and fasten connector to mounting bracket. 

CAUTION:

• Always work from the side of or under front passenger air bag module.

• After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer

to 

SRC-13, "SRS Operation Check"

.

WIRING HARNESS MODIFICATION

The passenger air bag module originally installed in the vehicle uses direct-connect style harness connectors.

Service replacement passenger air bag modules use tab-locking style harness connectors. If the passenger

air bag module is replaced or if the direct-connect harness connectors are damaged, the vehicle wiring har-

ness must be modified to allow connection of the service replacement passenger air bag module.

NOTE:

The wiring harness modification is to be performed only if the vehicle is equipped with the original passenger

air bag which uses direct-connect harness connectors. If the passenger air bag is to be replaced in a vehicle

that has already had the service replacement passenger air bag installed, the wiring harness modification is

not required.

CAUTION:

• Do not attempt to repair or replace damaged direct-connect front passenger air bag module connec-

tors. If a direct-connect harness connector is damaged, the front passenger air bag must be

replaced and the wiring harness modified.

• Before servicing SRS, turn the ignition switch off, disconnect both battery cables and wait at least 3

minutes.

• Always work from the side of or under front passenger air bag module.

• After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer

to 

SRC-13, "SRS Operation Check"

.

1. Locate the yellow and orange direct-connect passenger air bag module harness connectors.
2. Use wire cutters to cut back both previously used direct-connect passenger air bag module harness con-

nectors from the vehicle wiring harness approximately 50 mm (1.9 in) from the connectors.

3. Remove approximately 150 mm (5.9 in) of the vehicle harness covering from the cut end.

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< REMOVAL AND INSTALLATION >

FRONT PASSENGER AIR BAG MODULE

4. Slide a piece of dual-wall heat shrink tubing (provided in the pas-

senger air bag service kit) onto each wire of the previously used

vehicle wiring harness.

5. Fold each wire back and insert into the end of the heat shrink

tubing so that the end of the wire is approximately centered in

the heat shrink tubing.

6. Use a heat gun to shrink the heat shrink tubing and seal the wire.
7. Use electrical tape to secure the modified circuits to the outside of the wiring harness.
8. Locate the front passenger air bag service replacement connec-

tor that is taped back to the main harness. Unwrap the tape to

access the yellow service replacement connector and remove

the dust cover from the connector.

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