Nissan Titan A60. Manual - part 292

 

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Nissan Titan A60. Manual - part 292

 

 

TRANSFER ASSEMBLY

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14. Remove the retainer bolts and gaskets.

15. Remove the rear case bolts, harness bracket and air breather

hose clamp from the rear case.

16. Separate the front case from the rear case. Then remove the

rear case by prying it up using suitable tool.

CAUTION:

Do not damage the mating surface.

17. Remove the spacer from the control shift rod.

CAUTION:

Do not drop spacer.

18. Remove the snap ring from the mainshaft using suitable tool.

19. Remove the mainshaft rear bearing from the mainshaft using

suitable tool.

20. Remove the retainer from the mainshaft.

SDIA2789E

SDIA3422E

PDIA0096E

SDIA2430E

WDIA0135E

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21. Remove the snap ring from the mainshaft using suitable tool.
22. Remove the oil pump assembly from the mainshaft.

23. Remove the snap ring from the mainshaft using suitable tool.
24. Remove the clutch gear from the mainshaft.

25. Remove the snap ring from the L-H shift rod assembly using

suitable tool.

26. Remove the 2-4 sleeve and 2-4 shift fork assembly from the

mainshaft.

27. Remove the drive chain together with the sprocket and front

drive shaft from the front case.

28. Remove the mainshaft from the sun gear assembly.
29. Remove the L-H shift rod assembly and control shift rod assem-

bly from the front case.

30. Remove the L-H sleeve together with the L-H shift fork from the

planetary carrier assembly.

31. Remove the snap ring from the sun gear.

CAUTION:

Do not damage sun gear or input bearing.

SDIA2461E

SDIA2462E

SDIA2463E

SDIA2464E

PDIA0099E

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32. Press the sun gear assembly and planetary carrier assembly

from the front case using Tool.

33. Remove the snap ring from the front case.

34. Remove the internal gear from the front case.

35. Remove the snap ring from the front case.

36. Remove the input bearing from the front case using Tool.

Tool number

: KV38100200 ( — )

PDIA0100E

PDIA0101E

PDIA0305E

PDIA0103E

Tool number

: KV38100200 ( — )

PDIA0104E

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37. Remove the baffle plate from the front case.
38. Remove the breather tube from the front case.

INSPECTION AFTER DISASSEMBLY 

Case

Check the contact surfaces of the shift rod and bearing for wear and

damage. If any is found, replace with a new one.

Sleeve

Check the items below. If necessary, replace them with new ones.

• Damage and excessive wear of the contact surfaces of the

sprocket, mainshaft and sleeve.

• Sleeve must move smoothly.

Gear, Shaft and Drive Chain

Check the items below. If necessary, replace them with new ones.

• Damage, peeling, uneven wear and bending of the shaft.

• Excessive wear, damage and peeling of the gear.

Bearing

PDIA0105E

PDIA0145E

PDIA0136E

SDIA2790E

 

 

 

 

 

 

 

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