Nissan Cube. Manual - part 142

 

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Nissan Cube. Manual - part 142

 

 

CL-1

TRANSMISSION & DRIVELINE

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SECTION 

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CONTENTS

CLUTCH

SYMPTOM DIAGNOSIS  ...............................

2

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .............................

2

NVH Troubleshooting Chart  ......................................

2

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

Service Notice or Precautions for Clutch  ..................

3

Precautions for Removing of Battery Terminal  .........

4

PREPARATION ............................................

5

PREPARATION ...................................................

5

Special Service Tools ................................................

5

Commercial Service Tools  ........................................

5

PERIODIC MAINTENANCE ..........................

6

CLUTCH PEDAL  .................................................

6

Inspection and Adjustment ........................................

6

CLUTCH FLUID ...................................................

8

Inspection ..................................................................

8

Draining .....................................................................

8

Refilling .....................................................................

9

Air Bleeding Procedure  ...........................................

10

REMOVAL AND INSTALLATION ...............

11

CLUTCH PEDAL  ................................................

11

Exploded View  ........................................................

11

Removal and Installation  .........................................

11

Inspection and Adjustment  ......................................

12

CLUTCH MASTER CYLINDER  ........................

13

Exploded View .........................................................

13

Removal and Installation  .........................................

13

Inspection and Adjustment  ......................................

14

CLUTCH PIPING ...............................................

15

Exploded View .........................................................

15

Hydraulic Layout ......................................................

15

Removal and Installation  .........................................

15

Inspection and Adjustment  ......................................

16

UNIT REMOVAL AND INSTALLATION ......

17

CSC (CONCENTRIC SLAVE CYLINDER)  .......

17

Exploded View .........................................................

17

Removal and Installation  .........................................

17

Inspection and Adjustment  ......................................

17

CLUTCH DISC AND CLUTCH COVER  ............

18

Exploded View .........................................................

18

Removal and Installation  .........................................

18

Inspection ................................................................

19

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

21

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

21

Clutch Control System .............................................

21

Clutch Pedal  ............................................................

21

Clutch Disc  ..............................................................

21

Clutch Cover ............................................................

21

CL-2

< SYMPTOM DIAGNOSIS >

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000009949658

Use the chart below to find the cause of the symptom. The numbers indicate the order of the inspection. If nec-
essary, repair or replace these parts.

SUSPECTED PARTS (Possible cause)

CLUTCH P

E

DAL (I

ns

pe

ct

ion

 a

nd 

ad

ju

stm

e

n

t)

CLUTCH LINE (A

ir in line)

ENGINE MOU

N

TING (Loose)

CSC (Con

ce

nt

ric

 Sla

v

e

 Cy

lin

de

r) (W

orn

, d

irty

 or 

da

ma

ge

d)

CLUTCH DISC (Out 

of 

true)

CLUTCH DISC (Runou

t i

s

 ex

ce

ssi

v

e

)

CLUTCH DISC (Lining 

broken)

CLUTCH DISC (Dirty or burned)

CLUTCH DISC (Oily)

CLUTCH DISC (W

orn out)

CLUTCH DISC (Hardened)

CLUTCH DISC (Lack of

 s

pl

ine

 g

rea

se

)

DI

APHRAGM SPRI

N

G (Dam

ag

ed

)

DIAPHRAGM

 SPRING (Ou

t of

 ti

p a

lig

nm

en

t)

PRESSURE P

L

A

T

E (Di

s

to

rti

o

n)

FL

YWHE

EL (Di

s

tortion)

Reference

CL-6

CL-10

EM-74

 

CL-17

CL-18

EM-95

Symptom

Clutch grabs/chatters

1

2

2

2

2

2

Clutch pedal spongy

1

2

Clutch noisy

1

Clutch slips

1

2

2

3

4

5

Clutch  does  not  disengage

1

2

3

3

3

3

3

3

3

4

4

5

PRECAUTIONS

CL-3

< PRECAUTION >

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000009949659

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Service Notice or Precautions for Clutch

INFOID:0000000009949660

WARNING:

After cleaning clutch disc, wipe it with a dust collector. Never use compressed air.

CAUTION:

• Clutch fluid use refer to 

MA-10, "Fluids and Lubricants"

.

• Never reuse drained clutch fluid.
• Never splash clutch fluid on painted areas.
• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

• Never use mineral oils such as gasoline or kerosene. It will ruin the rubber parts of the hydraulic sys-

tem.

• Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position

every time when removing transaxle assembly. At this timing, dust on the sliding parts may damage
a seal of CSC and may cause clutch fluid leakage. Refer to 

CL-17, "Removal and Installation"

.

• Never disassemble master cylinder and CSC.

CL-4

< PRECAUTION >

PRECAUTIONS

Precautions for Removing of Battery Terminal

INFOID:0000000010078186

•  When removing the 12V battery terminal, turn OFF the ignition

switch and wait at least 30 seconds.
NOTE:
ECU may be active for several tens of seconds after the ignition
switch is turned OFF. If the battery terminal is removed before ECU
stops, then a DTC detection error or ECU data corruption may
occur.

•  For vehicles with the 2-batteries, be sure to connect the main bat-

tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be
detected.

•  After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:
The removal of 12V battery may cause a DTC detection error.

SEF289H

 

 

 

 

 

 

 

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