Nissan Versa Note. Manual - part 791

TM-44

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

41. Install rear housing to transaxle case, and tighten bolts (

) to

the specified torque.

CAUTION:

• Do not reuse O-ring.

• Do not pinch O-ring when installing rear housing.

42. Install drain plug.
a. Install gasket to drain plug.

CAUTION:

Do not reuse gasket.

b. Install drain plug to clutch housing, using suitable tool.
c.

Tighten drain plug to the specified torque.

43. Install filler plug.
a. Install gasket to filler plug, and then install filler plug to transaxle case.

CAUTION:

Do not reuse gasket.

b. Tighten filler plug to the specified torque.

CAUTION:

Fill with gear oil before tightening filler plug to the specified torque.

Inspection

INFOID:0000000009417477

INSPECTION AFTER DISASSEMBLY

Check contact surface and sliding surface of fork rod and shift fork

for excessive wear, uneven wear, and damage. Replace if neces-

sary.

PCIB1558E

PCIB1571E

INPUT SHAFT AND GEAR

TM-45

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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INPUT SHAFT AND GEAR

Exploded View

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Disassembly

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Refer to 

TM-30, "Disassembly"

 for disassembly procedure.

Assembly

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Refer to 

TM-36, "Assembly"

 for assembly procedure.

Inspection

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INSPECTION AFTER DISASSEMBLY

Input Shaft and Gear

1.

Input shaft front bearing

2.

Input shaft

3.

Snap ring

4.

Input shaft rear bearing

5.

Adapter plate

6.

Bushing

7.

5th input gear

8.

5th-reverse baulk ring

9.

Synchronizer lever

10. 5th-reverse synchronizer hub

11. 5th-reverse coupling sleeve

12. Lock washer

13. Retaining pin

14. Reverse gear

: Apply gear oil.

: Replace the parts as a set.

JPDIC0820GB

TM-46

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

INPUT SHAFT AND GEAR

Check the following items and replace if necessary.

• Damage, peeling, uneven wear, and distortion of shaft.

• Excessive wear, damage, and peeling of gear.

Synchronizer

Check for the following and replace if necessary.

• Contact surface breakage, damage, and unusual wear of coupling

sleeve, synchronizer hub, and synchronizer lever.

• Coupling sleeve and synchronizer hub move smoothly.

• Breakage, damage, and excessive wear of baulk ring cam surface

and synchronizer lever contact surface.

Bearing

Check bearing for damage and rough rotation. Replace if necessary.

PCIB0987J

SCIA1753J

SCIA0608J

MTF0041D

MAINSHAFT AND GEAR

TM-47

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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MAINSHAFT AND GEAR

Exploded View

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Disassembly

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CAUTION:

• Secure mainshaft in a vise using blocks of wood to prevent damage, and then remove gears and

snap rings.

1.

Mainshaft front bearing

2.

Mainshaft

3.

1st main gear

4.

1st inner baulk ring

5.

1st synchronizer cone

6.

1st outer baulk ring

7.

1st-2nd synchronizer hub

8.

1st-2nd coupling sleeve

9.

Spring

10. Insert key

11. 2nd outer baulk ring

12. 2nd synchronizer cone

13. 2nd inner baulk ring

14. Snap ring

15. Thrust washer 

16. 2nd main gear

17. 3rd main gear

18. 3rd baulk ring

19. 3rd-4th synchronizer hub

20. 3rd-4th coupling sleeve

21. 4th baulk ring

22. 4th main gear

23. Spacer

24. Mainshaft rear bearing

25. 5th main gear

: Apply gear oil.

: Replace the parts as a set.

JPDIC0531GB