Nissan Versa Note. Manual - part 788

TM-32

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

10. Remove transaxle case bolts (

).

11. Remove transaxle case from clutch housing.

12. Remove spacer (1) and 4th main gear (2) from mainshaft.

13. Remove 5th-reverse fork rod (1).
a. Pull 5th-reverse fork rod up until it contacts claw ( ) of reverse

gear (2).

b. Press gear portion of reverse gear down, and then remove 5th-

reverse fork rod from clutch housing.

14. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve

(2), and input shaft assembly (3).

a. Remove 4th baulk ring, insert keys, and springs from mainshaft.
b. Pull gear of reverse gear (4) up.
c.

Pull 1st-2nd fork rod (5) up, and then maintain the neutral posi-

tion.

d. Remove 3rd-4th fork rod assembly, 3rd-4th coupling sleeve, and

input shaft assembly from clutch housing at the same time.

15. Remove retaining pin from 3rd-4th shift fork, using a pin punch.
16. Remove 3rd-4th shift fork from 3rd-4th shift fork rod.
17. Remove lock pins (

) from clutch housing.

JPDIC0610ZZ

PCIB1529E

PCIB1530E

PCIB1531E

JPDIC0534ZZ

TRANSAXLE ASSEMBLY

TM-33

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

C

E

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18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly

(2) from clutch housing at the same time.

19. Remove retaining pin from 1st-2nd shift fork, using suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.

21. Remove retaining pin from reverse gear, using suitable tool.
22. Remove reverse gear from clutch housing.

23. Remove final drive (1) from clutch housing.
24. Remove magnet and dowel pins (2) from clutch housing.

25. Remove plug (1) from clutch housing (2).

• (C):  Plug

• (D): 15 mm (0.59 in)

• (E): 45 mm (1.77 in)

• (F): 95 mm (3.74 in) or more

• (G): 4 mm (0.16 in)

a. Install suitable tool (A) and (B) to the holes of clutch housing as

shown.

b. While pressing the suitable tool (A) and (B) in the direction of the

arrows shown, remove plug from clutch housing.

PCIB1532E

MCIB0033E

PCIB1533E

AWDIA0946ZZ

TM-34

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

26. Remove input shaft front bearing from clutch housing, using suit-

able tool.

27. Cut oil channel tube at the base.

CAUTION:

Do not reuse oil channel.

NOTE:

Oil channel will be removed with the mainshaft front bearing.

28. Remove mainshaft front bearing and oil channel from clutch

housing, using Tool (A).

29. Remove bushings (1) from clutch housing, using suitable tool.

30. Remove differential side oil seals (1) from clutch housing and

transaxle case, using suitable tool.

CAUTION:

Do not damage transaxle case and clutch housing.

MCIB0044E

Tool number

: KV111011S0 ( — )

PCIB1536E

PCIB1537E

PCIB1534E

TRANSAXLE ASSEMBLY

TM-35

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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31. Remove differential side bearing outer races (1) from clutch

housing and transaxle case, using suitable tool.

CAUTION:

Do not damage transaxle case and clutch housing.

32. Pull 2-way connector (1) straight out to remove it from air

breather inner tube (2).

33. Remove air breather inner tube from transaxle case.

34. Remove bushings (1) from transaxle case, using suitable tool.
35. Remove retaining pin (

) from selector, using suitable tool.

36. Remove selector from control shaft.
37. Remove oil gutter from transaxle case.

38. Remove bolt (

), and then remove bushing, spring, and gear

catch from transaxle case.

39. Remove check ball plug from transaxle case.

40. Remove bolts (

), and then remove control shaft (1) from tran-

saxle case.

41. Remove O-ring from control shaft.

JPDIC0484ZZ

PCIB1541E

PCIB1538E

JPDIC0533ZZ

PCIB1540E