Nissan Versa Note. Manual - part 787

 

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Nissan Versa Note. Manual - part 787

 

 

TM-28

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

SHIFT FORK AND FORK ROD

1.

Mainshaft front bearing

2.

Mainshaft

3.

1st main gear

4.

1st inner baulk ring

5.

1st synchronizer cone

6.

1st outer baulk ring

7.

1st-2nd synchronizer hub

8.

1st-2nd coupling sleeve

9.

Spring

10. Insert key

11. 2nd outer baulk ring

12. 2nd synchronizer cone

13. 2nd inner baulk ring

14. Snap ring

15. Thrust washer 

16. 2nd main gear

17. 3rd main gear

18. 3rd baulk ring

19. 3rd-4th synchronizer hub

20. 3rd-4th coupling sleeve

21. 4th baulk ring

22. 4th main gear

23. Spacer

24. Mainshaft rear bearing

25. 5th main gear

: Apply gear oil.

: Replace the parts as a set.

JPDIC0531GB

TRANSAXLE ASSEMBLY

TM-29

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

FINAL DRIVE

1.

Retaining pin

2.

1st-2nd shift fork

3.

Bushing

4.

1st-2nd fork rod

5.

Lock pin

6.

5th-reverse fork rod

7.

5th-reverse shift fork

8.

Check ball

9.

3rd-4th shift fork

10. 3rd-4th fork rod

11. Control shaft

12. O-ring

13. Selector

14. Check ball plug

15. Bushing

16. Spring

17. Gear catch

: Apply gear oil.

: Apply Genuine Silicone RTV or equivalent. Refer to 

GI-22, "Recommended Chemical Products and Sealants"

.

: Replace the parts as a set.

AWBIA1480ZZ

TM-30

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

Disassembly

INFOID:0000000009417475

1. Remove drain plug and gasket from clutch housing using suitable tool, and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring.

CAUTION:

Remove in direction of input shaft (

) as shown. Rear

housing oil channel is inserted to input shaft center hole.

4. Move the shifter lever A (1) to the 3rd gear position.

NOTE:

• If it is not moved to the 3rd gear position, transaxle case can-

not be removed from clutch housing.

• The 3rd gear position means that shifter lever A is fully rotated

clockwise and it is returned approximately 10 degrees.

1.

Differential side bearing outer race

2.

Differential side bearing

3.

Final drive

: Replace the parts as a set.

JPDIC0481ZZ

SCIA1709J

PCIB1524E

TRANSAXLE ASSEMBLY

TM-31

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

5. Remove 5th-reverse shift fork (1) and 5th-reverse coupling

sleeve.

a. Remove retaining pin from 5th-reverse shift fork, using a suit-

able tool (A).

b. Press 5th-reverse shift fork, shift to 5th, and then engage it with

3rd gear.

c. Remove bolt (B).
d. Remove nut (C) and lock washer.

CAUTION:

• Do not reuse nut.

• Do not use an impact wrench for removal. Gears may be

damaged.

e. Remove 5th-reverse shift fork and 5th-reverse coupling sleeve from 5th-reverse synchronizer hub.
6. Remove 5th-reverse synchronizer hub from input shaft, using a

suitable tool.

CAUTION:

Set claw of suitable tool to the wider side of the hub when

setting the suitable tool in 5th-reverse synchronizer hub.

7. Remove synchronizer levers, 5th-reverse baulk ring, 5th input

gear, bushing, and adapter plate from input shaft.

8. Remove 5th main gear from mainshaft, using Tools.

9. Remove position switch from transaxle case.

JPDIC0532ZZ

PCIB1526E

Tool number

(A): KV32300QAC ( — )
(B): KV32300QAD ( — )

PCIB1527E

PCIB1627E

 

 

 

 

 

 

 

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