Nissan Rogue. Manual - part 409

DLN-80

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY21C]

RING GEAR SHAFT

6. Install ring gear bearing inner race (transfer cover side) with drift

(A) (commercial service tool).

CAUTION:

• Do not reuse ring gear bearing.

• Apply gear oil to the ring gear bearing.

7. Install the ring gear bearing inner race (transfer case side) to

ring gear shaft with suitable tool (A).

CAUTION:

• Do not reuse ring gear bearing.

• Apply gear oil to the ring gear bearing.

8. Install the ring gear shaft assembly to the transfer case.

CAUTION:

Protect transfer case oil seals beforehand from being dam-

aged by the spline of ring gear shaft below method follow-

ing.

a. Apply multi-purpose grease to spline part indicated in the figure.

b. Wrap piece of vinyl to spline part only indicated in the figure.

[(A): limit line]

CAUTION:

Do not wrap sliding surfaces on oil seal.

9. Install transfer cover to check and adjust each part. Refer to

DLN-75, "Assembly"

.

NOTE:

At this timing, O-ring installing to transfer cover is not necessary.

Install O-ring after backlash and tooth contact are checked.

10. Check backlash, tooth contact, total preload and companion

flange runout. Refer to 

DLN-85, "Adjustment"

.

CAUTION:

Measure the total preload without oil seals of transfer cover and transfer case.

11. Reinstall transfer cover for installing O-ring. Refer to 

DLN-75, "Assembly"

.

12. After installing transfer case oil seals, remove wrapped vinyl from the spline of ring gear shaft.

Inspection

INFOID:0000000011278372

INSPECTION AFTER DISASSEMBLY

Check items below. If necessary, replace them with new ones.

Gear and Shaft

Check gear face and shaft for wear, cracks, damage, and seizure.

JSDIA1056ZZ

JSDIA1055ZZ

JSDIA4195ZZ

JSDIA4196ZZ

RING GEAR SHAFT

DLN-81

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY21C]

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CAUTION:

If malfunction is detected on the ring gear or drive pinion, replace the ring gear and drive pinion as a

set.

Bearing

Check for seizure, peeling, wear, corrosion, sticking, unusual noise, roughness in hand turning, and other

damage.

CAUTION:

When replacing the bearing, always replace the inner race and outer race as a pair.

Shim

Check for seizure, damage, and unusual wear.

DLN-82

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY21C]

DRIVE PINION

DRIVE PINION

Exploded View

INFOID:0000000011278373

1.

Filler plug

2.

Gasket

3.

Drain plug

4.

Oil seal

5.

Transfer cover

6.

Oil seal

AWDIA1138ZZ

DRIVE PINION

DLN-83

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY21C]

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Disassembly

INFOID:0000000011278374

1. Remove pinion bearing assembly mounting bolts.

2. Lightly tap companion flange with a plastic hammer to remove

drive pinion assembly (1).

3. Remove the O-ring from pinion bearing.
4. Remove the pinion lock nut.

7.

O-ring

8.

Ring gear bearing adjusting shim 
(transfer cover side)

9.

Ring gear bearing (transfer cover 
side)

10. Ring gear shaft oil seal

11. Ring gear shaft

12. Ring gear bearing (transfer case 

side)

13. Ring gear bearing adjusting shim 

(transfer case side)

14. Ring gear

15. Baffle plate

16. Transfer case

17. Plug

18. O-ring

19. Oil seal

20. Dowel pin

21. Drive pinion

22. Drive pinion adjusting shim

23. O-ring

24. Pinion bearing assembly

25. Oil seal

26. Dust cover

27. Companion flange

28. Pinion lock nut
A.  Oil seal lip

B.  Comply with the assembly proce-

dure when tightening. Refer to 

DLN-

84, "Assembly"

.

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

: Always replace after every disassembly.

: Apply gear oil.

*

: Apply anti-corrosive oil.

: Apply multi-purpose grease.

: Select with proper thickness.

JSDIA3951ZZ

JSDIA3952ZZ