Nissan Leaf. Manual - part 749

 

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Nissan Leaf. Manual - part 749

 

 

HA-118

< REMOVAL AND INSTALLATION >

[WITHOUT HEAT PUMP SYSTEM]

HEATING AND COOLING UNIT ASSEMBLY

1. Use the refrigerant recovery equipment (for HFC134a) and recover the refrigerant. Refer to 

HA-85, "Recy-

cle Refrigerant"

.

2. Remove bolt (A), and then disconnect low-pressure pipe (1) and

high-pressure pipe (2) from expansion valve.

CAUTION:

To prevent the inclusion of foreign matter, use a cap or vinyl

tape to seal off the connection ports of the pipes and expan-

sion valve from the atmosphere.

3. Remove bolts (A), and then remove expansion valve (1).

CAUTION:

To prevent the inclusion of foreign matter, use a cap or vinyl

tape to seal off the connection ports of the expansion valve

and evaporator from the atmosphere.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• To prevent degradation in insulation performance, use special electric compressor oil as the com-

pressor oil.

• In order to prevent conventional PAG oil from becoming mixed in, never reuse recovered compres-

sor oil and instead always use new oil. The use of oil including the conventional PAG oil may

degrade the performance of insulation.

• To prevent performance degradation, never use a fluorescent agent in order to detect refrigerant

leakage. Also be careful that a fluorescent agent never enter the oil.

• To prevent leakage of refrigerant, replace the O-ring with a new one. Apply a coat of compressor oil

to the O-ring prior to installation.

• Perform a check for refrigerant leakage when charging with refrigerant. Refer to 

HA-84, "Check

Refrigerant Leakage"

.

JMIIA2673ZZ

JPIIA1792ZZ

SERVICE DATA AND SPECIFICATIONS (SDS)

HA-119

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[WITHOUT HEAT PUMP SYSTEM]

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Compressor

INFOID:0000000010122185

Lubricant

INFOID:0000000010122186

Refrigerant

INFOID:0000000010122187

Type

Electric drive scroll type (Includes inverter)

Name

AE10 (Exclusive use for electric compressor)

Capacity

m   (Imp  fl  oz)

150 (5.3)

Name

HFC-134a (R-134a)

Capacity

kg (lb)

0.42 (0.93)

HAC-1

VENTILATION, HEATER & AIR CONDITIONER

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SECTION 

HAC

A

B

HAC

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CONTENTS

HEATER & AIR CONDITIONING CONTROL SYSTEM

AUTO A/C (WITH HEAT PUMP)

PRECAUTION ...............................................

8

PRECAUTIONS ...................................................

8

Precaution for Technicians Using Medical Electric 

......

8

Point to Be Checked Before Starting Maintenance 
Work ........................................................................
..

8

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

8

Precaution for Procedure without Cowl Top Cover ......

9

High Voltage Precautions ..........................................

9

Precaution for Removing 12V Battery .....................

11

Precautions for Service Work of Cooler System  .....

12

Service Equipment  ..................................................

14

PREPARATION ...........................................

16

PREPARATION ..................................................

16

Commercial Service Tools  ......................................

16

Special Service Tool  ...............................................

18

Oil and Grease  ........................................................

18

SYSTEM DESCRIPTION  .............................

19

COMPONENT PARTS  .......................................

19

AUTOMATIC AIR CONDITIONING SYSTEM  ...........

19

AUTOMATIC AIR CONDITIONING SYSTEM : 
Component Parts Location ......................................

19

A/C UNIT ASSEMBLY ...............................................

21

A/C UNIT ASSEMBLY : Aspirator ...........................

22

A/C UNIT ASSEMBLY : Intake Sensor  ...................

22

A/C UNIT ASSEMBLY : PTC Heater Outlet Air 
Temperature Sensor  ...............................................

22

A/C UNIT ASSEMBLY : A/C Unit Case Tempera-
ture Sensor ..............................................................

22

A/C UNIT ASSEMBLY : Air Mix Door Motor  ...........

22

A/C UNIT ASSEMBLY : Mode Door Motor  .............

23

A/C UNIT ASSEMBLY : Intake Door Motor .............

23

A/C UNIT ASSEMBLY : Blower Motor .....................

24

A/C UNIT ASSEMBLY : Power Transistor ...............

25

A/C Auto Amp. .........................................................

25

Ambient Sensor  .......................................................

25

In-Vehicle Sensor  ....................................................

25

Sunload Sensor  .......................................................

26

Refrigerant Pressure Sensor  ...................................

26

Electric Compressor  ................................................

26

PTC Heater ..............................................................

27

Heat Pump Control Unit ...........................................

28

Compressor Discharge Refrigerant Temperature 
Sensor .....................................................................

28

Compressor Suction Refrigerant Temperature 
Sensor .....................................................................

28

Refrigerant Channel Switching 2 Way Type Valve ....

29

Refrigerant Channel Switching 3 Way Type Valve ....

29

SYSTEM ............................................................

30

AUTOMATIC AIR CONDITIONING SYSTEM  ...........

30

AUTOMATIC AIR CONDITIONING SYSTEM : 
System Description ..................................................

30

AUTOMATIC AIR CONDITIONING SYSTEM : 
Temperature Control  ...............................................

32

AUTOMATIC AIR CONDITIONING SYSTEM : Air 
Outlet Control  ..........................................................

32

AUTOMATIC AIR CONDITIONING SYSTEM : Air 
Flow Control  ............................................................

32

AUTOMATIC AIR CONDITIONING SYSTEM : Air 
Inlet Control  .............................................................

33

AUTOMATIC AIR CONDITIONING SYSTEM : 
Electric Power Distribution Control  ..........................

34

AUTOMATIC AIR CONDITIONING SYSTEM : 
Compressor Control  ................................................

34

AUTOMATIC AIR CONDITIONING SYSTEM : 
Door Control  ............................................................

35

AUTOMATIC AIR CONDITIONING SYSTEM : 
PTC Heater Control  .................................................

37

AUTOMATIC AIR CONDITIONING SYSTEM : 
ECO Mode Control  ..................................................

37

HAC-2

AUTOMATIC AIR CONDITIONING SYSTEM : 
Heat Pump System Control ...................................
.

37

AUTOMATIC AIR CONDITIONING SYSTEM : A/
C-Heater Timer (Climate Ctrl. Timer) .....................
.

38

AUTOMATIC AIR CONDITIONING SYSTEM : 
Remote Climate Control  ........................................
.

39

AUTOMATIC AIR CONDITIONING SYSTEM : 
Door Motor Starting Position Reset  .......................
.

40

AUTOMATIC AIR CONDITIONING SYSTEM : 
Fail-safe .................................................................
.

40

OPERATION ......................................................

43

Description ..............................................................

43

Switch Name and Function .....................................

43

DIAGNOSIS SYSTEM (A/C AUTO AMP.) .........

47

Description ..............................................................

47

CONSULT Function ................................................

47

ECU DIAGNOSIS INFORMATION ..............

50

A/C AUTO AMP.  ................................................

50

Reference Value .....................................................

50

Fail-safe ..................................................................

55

DTC Index  ..............................................................

56

HEAT PUMP CONTROL UNIT  ..........................

59

Reference Value .....................................................

59

WIRING DIAGRAM  .....................................

61

AUTOMATIC AIR CONDITIONING SYSTEM ...

61

Wiring Diagram  .......................................................

61

BASIC INSPECTION ...................................

75

DIAGNOSIS AND REPAIR WORK FLOW ........

75

Work Flow ...............................................................

75

OPERATION INSPECTION ...............................

78

Work Procedure ......................................................

78

ADDITIONAL SERVICE WHEN REPLACING 
CONTROL UNIT (A/C AUTO AMP.)  .................

80

Description ..............................................................

80

Work Procedure ......................................................

80

CONFIGURATION (HVAC)  ...............................

81

Description ..............................................................

81

Work Procedure ......................................................

81

Configuration List ....................................................

81

SYSTEM SETTING ............................................

83

Temperature Setting Trimmer ................................

83

Inlet Port Memory Function (REC)  .........................

83

Inlet Port Memory Function (FRE) ..........................

84

Foot Position Setting Trimmer  ................................

84

Compressor Operation Setting at Defroster Mode 
(Timer/Remote Climate Control) ............................
.

84

Setting of Compressor Maximum Rotation Speed 
During Pre Air Conditioning  ...................................
.

85

Setting of Compressor Maximum Rotation Speed 
During Idling ............................................................

85

DOOR MOTOR STARTING POSITION RE-
SET ....................................................................

86

Description ..............................................................

86

Work Procedure  ......................................................

86

DTC/CIRCUIT DIAGNOSIS ........................

87

U1000 CAN COMM CIRCUIT ............................

87

Description ..............................................................

87

DTC Logic  ...............................................................

87

Diagnosis Procedure ...............................................

87

U1010 CONTROL UNIT (CAN)  .........................

88

Description ..............................................................

88

DTC Logic  ...............................................................

88

Diagnosis Procedure ...............................................

88

B2578, B2579 IN-VEHICLE SENSOR  ..............

89

DTC Logic  ...............................................................

89

Diagnosis Procedure ...............................................

89

Component Inspection  ............................................

91

B257B, B257C AMBIENT SENSOR  .................

92

DTC Logic  ...............................................................

92

Diagnosis Procedure ...............................................

92

Component Inspection  ............................................

94

B2581, B2582 INTAKE SENSOR  .....................

95

DTC Logic  ...............................................................

95

Diagnosis Procedure ...............................................

95

Component Inspection  ............................................

97

B2630, B2631 SUNLOAD SENSOR  .................

98

DTC Logic  ...............................................................

98

Diagnosis Procedure ...............................................

98

B2770, B2773, B2774 PTC HEATER  ..............

101

DTC Logic  .............................................................

101

Diagnosis Procedure .............................................

101

B2771 PTC HEATER ........................................

102

DTC Logic  .............................................................

102

Diagnosis Procedure .............................................

102

B2772 PTC HEATER ........................................

103

DTC Logic  .............................................................

103

Diagnosis Procedure .............................................

103

B2777, B2779, B277B PTC HEATER ..............

104

DTC Logic  .............................................................

104

Diagnosis Procedure .............................................

104

B27A0, B27A1 INTAKE DOOR MOTOR  .........

106

DTC Logic  .............................................................

106

Diagnosis Procedure .............................................

106

Component Inspection (PBR)  ...............................

108

Component Inspection (Motor)  .............................

109

 

 

 

 

 

 

 

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