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Nissan Leaf. Manual - part 416

CHARGE PORT LID

DLK-159

< REMOVAL AND INSTALLATION >

DLK

CHARGE PORT LID ASSEMBLY : Adjustment

INFOID:0000000010119855

Check the clearance and the surface height between charge port lid and each part by visual inspection and

tactile feel. If the clearance and the surface height are out of specification, adjust them according to the adjust-

ment procedure.

Unit: mm (in)

FITTING ADJUSTMENT PROCEDURE

1. Remove charge port cover. Refer to

DLK-160, "CHARGE PORT COVER : Removal and Installation"

Hood assembly

Charge port lid assembly

Front bumper fascia

Charge port lid lock

AWKIA2374ZZ

Portion

Section

Item

Measurement

Standard

Parallelism

Charge port lid – Hood

A – A

Clearance

5.0

± 2.7 (0.20 ± 0.11)

1.9 (0.07)

Surface height

1.0

± 2.0 (0.04 ± 0.08)

1.9 (0.07)

Charge port lid – Hood

B – B

Clearance

5.0

± 2.7 (0.20 ± 0.11)

2.9 (0.11)

Charge port lid – Front bumper

fascia

C – C

Clearance

2.6

± 1.2 (0.10 ± 0.05)

1.9 (0.07)

Surface height

1.5

± 1.5 (0.06 ± 0.06)

1.9 (0.07)

Charge port lid – Front bumper
fascia

D – D

Clearance

3.3

± 1.2 (0.13 ± 0.05)

1.9 (0.07)

Surface height

3.5

± 1.5 (0.14 ± 0.06)

1.9 (0.07)

DLK-160

< REMOVAL AND INSTALLATION >

CHARGE PORT LID

2. Remove charge port lid lock.
3. Loosen charge port lid assembly nuts.
4. Adjust the clearance of charge port lid assembly, hood assembly and front bumper fascia according to the

specified value, by moving charge port lid assembly.

5. Tighten charge port lid.
6. Temporarily tighten charge port lid lock.
7. Adjust the surface height of charge port lid assembly, hood assembly and front bumper fascia according

to the specified value, by moving charge port lid lock.

8. After adjustment, tighten charge port lid lock bolts.
9. Install charge port cover. Refer to

DLK-160, "CHARGE PORT COVER : Removal and Installation"

CHARGE PORT LID HINGE ASSEMBLY
CHARGE PORT LID HINGE ASSEMBLY : Removal and Installation

INFOID:0000000010119856

REMOVAL

1. Remove front bumper fascia. Refer to

EXT-13, "Removal and Installation"

2. Remove charge port lid lock assembly. Refer to

DLK-190, "CHARGE PORT LID LOCK : Removal and

Installation"

3. Release the charge port rear cover clips using a suitable tool and remove.
4. Remove charge port lid hinge bolts and charge port lid hinge assembly.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

After installation, perform charge port lid assembly fitting adjustment. Refer to

DLK-159, "CHARGE

PORT LID ASSEMBLY : Adjustment"

CHARGE PORT COVER
CHARGE PORT COVER : Removal and Installation

INFOID:0000000010119857

REMOVAL

1. Remove the charge port lid. Refer to

DLK-158, "CHARGE PORT LID ASSEMBLY : Removal and Installa-

tion"

2. Remove the radiator upper grille. Refer to

DLK-165, "RADIATOR UPPER GRILLE : Removal and Installa-

tion"

3. Release the charge port cover clips using a suitable tool and remove.
4. Release the charge port lid seal clips using a suitable tool and remove from charge port cover, if neces-

sary.

INSTALLATION

Installation is in the reverse order of removal.

RADIATOR CORE SUPPORT

DLK-161

< REMOVAL AND INSTALLATION >

DLK

RADIATOR CORE SUPPORT

Exploded View

INFOID:0000000010119858

RADIATOR CORE SUPPORT UPPER
RADIATOR CORE SUPPORT UPPER : Removal and Installation

INFOID:0000000010119859

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of

electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are

handled incorrectly. Be sure to follow the correct work procedures when performing inspection and

maintenance.

WARNING:

• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-

ing inspection or maintenance of high voltage system harnesses and parts.

Radiator upper grille

Radiator core support upper

Charge port bracket

Radiator core support lower stay

Radiator core support lower

Air guide (RH)

Air guide (LH)

, , : Indicates that the part is connected at points with same symbol in actual vehicle.

AWKIA2401ZZ

DLK-162

< REMOVAL AND INSTALLATION >

RADIATOR CORE SUPPORT

• The removed service plug must always be carried in a pocket of the responsible worker or placed in

the tool box during the procedure to prevent the plug from being connected by mistake.

• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses

before beginning work on the high voltage system.

• Never allow workers other than the responsible person to touch the vehicle containing high voltage

parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-

lating sheet except when using them.

• Refer to

GI-34, "High Voltage Precautions"

CAUTION:

Never bring the vehicle into the READY status with the service plug removed unless otherwise

instructed in the Service Manual. A malfunction may occur if this is not observed.

REMOVAL

WARNING:

Disconnect the high voltage. Refer to

GI-33, "How to Disconnect High Voltage"

1. Check voltage in high voltage circuit. (Check that condenser are discharged.)
a. Lift up the vehicle and remove the Li-ion battery under covers. Refer to

EVB-181, "Exploded View"

b. Disconnect high voltage connector from front side of Li-ion battery. Refer to

EVB-181, "Removal and

Installation"

Measure voltage between high voltage harness terminals.

DANGER:

Always use protective equipment as touching high

voltage components without using them will cause electro-

cution. (where high voltage might remain/is present on ter-

minals.)

CAUTION:

For voltage measurements, use a tester which can measure to 500V or higher.