Nissan Leaf. Manual - part 304

 

  Index      Nissan     Nissan Leaf (2011-2014 year) - Service and Repair Manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  302  303  304  305   ..

 

 

Nissan Leaf. Manual - part 304

 

 

BRC-6

< PRECAUTION >

[WITH VDC]

PRECAUTIONS

Precaution for Brake System

INFOID:0000000010120015

WARNING:

Since dust covering the front and rear brakes has an affect on human body, the dust must be removed

with a dust collector. Never splatter the dust with an air blow gun.

• Brake fluid use refer to 

MA-16, "FOR USA AND CANADA : Fluids and Lubricants"

.

• Never reuse drained brake fluid.

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off

immediately and wash with water if it gets on a painted surface. For brake component parts, never wash

them with water.

• Always confirm the specified tightening torque when installing the brake pipes.

• After pressing the brake pedal more deeply or harder than normal driving, such as air bleeding, check each

item of brake pedal. Adjust brake pedal if it is outside the standard value.

• Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause

improper operation. 

• Always loosen the brake tube flare nut with a flare nut wrench. 

• Tighten the brake tube flare nut to the specified torque with a crow-

foot (A) and torque wrench (B).

• Turn the power switch OFF to exit CONSULT. Close all doors

(including back door), check that the room lamp is OFF, get out of

the vehicle, and wait for 3 minutes or more with all doors closed.

Disconnect the electrically-driven intelligent brake unit, the ABS

actuator and electric unit (control unit) harness connector or the

12V battery negative terminal before performing the work. Refer to

BRC-5, "Precaution for Removing 12V Battery"

.

CAUTION:

Never operate the vehicle and CONSULT while waiting.

• Check that no brake fluid leakage is present after replacing the

parts. 

Precaution for Brake Control system

INFOID:0000000010120016

• Always perform a pre-driving check to drive the vehicle.

• Always check speed and safety while driving the vehicle.

• To operate CONSULT while driving, more than one person is required to be in the vehicle to avoid interfer-

ence to driving and ensure safety.

• Slight vibrations are felt on the brake pedal and the operation noises occur, when VDC function, TCS func-

tion, ABS function EBD function, brake limited slip differential (BLSD) function or brake assist function oper-

ates. This is not a malfunction because it is caused by VDC function, TCS function, ABS function EBD

function brake limited slip differential (BLSD) function or brake assist function that is normally operated.

• When power switch ON or when starting vehicle just after power switch ON, brake pedal may vibrate or

motor operating noise may be heard from traction motor compartment. This is normal condition.

• Brake stopping distance may become longer than models without ABS function depending on the road con-

ditions, when ABS function is operated on slippery road like rough road, gravel road or snowy road.

• When a malfunction is indicated, always collect information from the customer about conditions of occur-

rence, estimate cause and perform operation. Check brake booster operation, brake fluid level and brake

fluid leakage, as well as electrical system.

• The optimum performance is achieved by control for VDC function, TCS function, ABS function EBD func-

tion, brake limited slip differential (BLSD) function and brake assist function when all of brakes, suspensions

and tires installed on the vehicle are the specified size and parts. Brake performance and controllability may

be negatively affected when other parts than the specified are installed.

• Brake stopping distance may become longer and steering stability may be negatively affected, when tires in

different size and combination or other parts than the specified are used.

• When a radio (including wiring), antenna and antenna lead line are located near ABS actuator and electric

unit (control unit), a malfunction or improper operation may occur for the control of VDC function, TCS func-

tion, ABS function EBD function, brake limited slip differential (BLSD) function and brake assist function.

• When the following items are replaced by other parts than genuine parts or modified, ABS warning lamp,

brake warning lamp and VDC warning lamp may turn ON, and the control may not operate normally for VDC

function, TCS function, ABS function EBD function, brake limited slip differential (BLSD) function and brake

assist function.

- Suspension component parts (shock absorber, spring, bushing and others)

JPFIA0001ZZ

PRECAUTIONS

BRC-7

< PRECAUTION >

[WITH VDC]

C

D

E

G

H

I

J

K

L

M

A

B

BRC

N

O

P

- Tire and wheel (other than the specified size)

- Brake component parts (brake pad, disc rotor, brake caliper and others)

- Traction motor component parts (VCM, traction motor inverter)

- Body reinforcement component parts (rollover bar, tower bar and others)

• When suspension, tire and brake component parts are excessively worn or deteriorated and the vehicle is

driven, ABS warning lamp, brake warning lamp and VDC warning lamp may turn ON, and the control may

not operate normally for VDC function, TCS function, ABS function EBD function, brake limited slip differen-

tial (BLSD) function and brake assist function.

• ABS warning lamp, brake warning lamp and VDC warning lamp may turn ON, when only front wheel or rear

wheel is rotated using a free roller. This is not a malfunction, because it is caused by wheel speed difference

between wheel that is rotated and wheel that is not rotated. In this case, perform self-diagnosis after driving,

check self-diagnosis results, and erase memory.

CAUTION:

• Be sure to wait of 10 seconds after turning power switch OFF or ON.

• Turn power switch from OFF 

 ON before self-diagnosis. Repeat two or more times.

• Set the vehicle to READY.

• Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.

• Turn the power switch OFF 

 ON  OFF after erase self-diagnosis result.

• When power supply voltage is not normal, ABS warning lamp, brake warning lamp and VDC warning lamp

turn ON. ABS actuator and electric unit (control unit) stops control for VDC function, TCS function, ABS func-

tion EBD function, brake limited slip differential (BLSD) function and brake assist function. Ordinary brake

operates. After power supply returns to normal, ABS warning lamp, brake warning lamp and VDC warning

lamp turn OFF. The control becomes operative for VDC function, TCS function, ABS function EBD function,

brake limited slip differential (BLSD) function and brake assist function.

• Brake pedal vibrates and operation sound occurs during sudden acceleration and cornering, when VDC

function, TCS function, brake limited slip differential (BLSD) function or brake assist function is operated.

This is not a malfunction because it is caused by VDC function, TCS function, brake limited slip differential

(BLSD) function or brake assist function that is operated normally.

• VDC warning lamp may turn ON and VDC function, TCS function, brake limited slip differential (BLSD) func-

tion and brake assist function may not normally operate, when driving on a special road the is extremely

slanted (bank in a circuit course). This is not a malfunction if the status returns to normal for VDC function,

TCS function, brake limited slip differential (BLSD) function and brake assist function after the traction motor

is started again. In this case, perform self-diagnosis, check self-diagnosis results, and erase memory.

CAUTION:

• Be sure to wait of 10 seconds after turning power switch OFF or ON.

• Turn power switch from OFF 

 ON before self-diagnosis. Repeat two or more times.

• Set the vehicle to READY.

• Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.

• Turn the power switch OFF 

 ON  OFF after erase self-diagnosis result.

• A malfunction in yaw rate/side/decel G sensor system may be detected when the vehicle sharply turns dur-

ing a spin turn, acceleration turn or drift driving while VDC function, TCS function and brake limited slip dif-

ferential (BLSD) function are OFF (VDC OFF switch is pressed and VDC OFF indicator lamp is in ON

status). This is not a malfunction if the status returns to normal for VDC function, TCS function and brake

limited slip differential (BLSD) function after the traction motor is started again. In this case, perform self-

diagnosis, check self-diagnosis results, and erase memory.

CAUTION:

• Be sure to wait of 10 seconds after turning power switch OFF or ON.

• Turn power switch from OFF 

 ON before self-diagnosis. Repeat two or more times.

• Set the vehicle to READY.

• Drive the vehicle at approx. 30 km/h (19 MPH) or more for approx. 1 minute.

• Turn the power switch OFF 

 ON  OFF after erase self-diagnosis result.

BRC-8

< PRECAUTION >

[WITH VDC]

PRECAUTIONS

Precaution for Harness Repair

INFOID:0000000010120017

• Solder the repair part, and wrap it with tape. [Twisted wire fray

must be 110 mm (4.33 in) or less.]

• Never bypass the repair point with wire. (If it is bypassed, the turn-

out point cannot be separated and the twisted wire characteristics

are lost.)

SKIB8766E

SKIB8767E

PREPARATION

BRC-9

< PREPARATION >

[WITH VDC]

C

D

E

G

H

I

J

K

L

M

A

B

BRC

N

O

P

PREPARATION

PREPARATION

Special Service Tool

INFOID:0000000010575178

The actual shape of the tools may differ from those illustrated here.

Commercial Service Tools

INFOID:0000000010120018

Tool number
(TechMate No.)
Tool name

Description

KV991J0080
(J-45741-A)
ABS active wheel sensor tester

Checking operation of ABS active wheel sen-
sors

WFIA0101E

Tool name

Description

Power tool

Loosening nuts, screws and bolts.

PIIB1407E

 

 

 

 

 

 

 

Content   ..  302  303  304  305   ..