Nissan Leaf. Manual - part 302

 

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Nissan Leaf. Manual - part 302

 

 

REAR DISC BRAKE

BR-529

< REMOVAL AND INSTALLATION >

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5. Apply rubber grease to mating faces   between sliding pin bolt

 and bushing  , and install bushing to sliding pin.

6. Apply rubber grease to mating faces   between sliding pin bolt

 and sliding pin boot  , and install sliding pin boot to torque

member.

7. Install the cylinder body to tighten sliding pin bolts to the speci-

fied torque. Refer to 

BR-522, "BRAKE PAD : Exploded View"

.

BRAKE CALIPER ASSEMBLY : Inspection

INFOID:0000000010123157

INSPECTION AFTER DISASSEMBLY

Check the following items and replace if necessary.

Cylinder Body

Check the inner wall of the cylinder for rust, wear, cracks or damage.

CAUTION:

Always clean with new brake fluid. Never clean with mineral oil such as gasoline and light oil.

Torque Member

Check the torque member for rust, wear, cracks or damage.

Pistons

Check the surface of the piston for rust, wear, cracks or damage.

CAUTION:

A piston sliding surface is plated. Never polish with sandpaper.

Sliding Pin, Sliding Pin Boot and Bushing

Check the sliding pins, sliding boots and bushing for rust, wear, cracks or damage.

INSPECTION AFTER INSTALLATION

• Check a drag of rear disc brake. If any drag is found, follow the procedure described below.
1. Remove brake pads. Refer to 

BR-522, "BRAKE PAD : Removal and Installation"

.

2. Press the pistons. Refer to 

BR-522, "BRAKE PAD : Removal and Installation"

.

3. Install brake pads. Refer to 

BR-522, "BRAKE PAD : Removal and Installation"

.

4. Securely depress the brake pedal several times.
5. Check a drag of rear disc brake again. If any drag is found, disassemble the cylinder body and replace if

necessary. Refer to 

BR-527, "BRAKE CALIPER ASSEMBLY : Disassembly and Assembly"

.

• Burnish contact surface between disc rotor and brake pads after refinishing or replacing disc rotor, or if a soft

pedal occurs at very low mileage. Refer to 

BR-498, "DISC ROTOR : Inspection and Adjustment"

.

JSFIA0497ZZ

JSFIA0498ZZ

BR-530

< SERVICE DATA AND SPECIFICATIONS (SDS) 

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications

INFOID:0000000010123158

Unit: mm (in)

Brake Pedal

INFOID:0000000010123159

Unit: mm (in)

Front brake

Cylinder bore diameter

57.2 (2.252) 

Pad length 

× width × thickness

140.0 

× 48.0 × 9.5 (5.51 × 1.890 × 0.374)

Rotor outer diameter 

× thickness

296 

× 26.0 (11.65 × 1.024)

Rear brake

Cylinder bore diameter

38.1 (1.500)

Pad length 

× width × thickness

83.0 

× 31.9 × 8.5 (3.268 × 1.265 × 0.355)

Rotor outer diameter 

× thickness

292 

× 16.0 (11.50 × 0.630)

Master cylinder

Cylinder bore diameter

25.4 (1)

Control valve

Valve type

Electric brake force distribution

Recommended brake fluid

Refer to 

MA-16, "FOR USA AND CANADA : Flu-

ids and Lubricants"

 (United States and Canada) 

or 

MA-17, "FOR MEXICO : Fluids and Lubri-

cants"

 (Mexico).

Item

Standard

Brake pedal height (H

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159.9 – 169.9 (6.30 – 6.69)

Depressed brake pedal height (H

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)

Depressing [196 N (20 kg, 44 lb) while set the vehicle to READY]

93.0 (3.661) or more

AWFIA1046ZZ

AWFIA1048ZZ

SERVICE DATA AND SPECIFICATIONS (SDS)

BR-531

< SERVICE DATA AND SPECIFICATIONS (SDS) 

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Electrically-driven Intelligent Brake

INFOID:0000000010123160

Unit: mm (in)

Front Disc Brake

INFOID:0000000010123161

Unit: mm (in)

Rear Disc Brake

INFOID:0000000010123162

Unit: mm (in)

Clearance (C) between stop lamp switch and brake pedal position switch (if 
equipped) threaded end and the brake pedal lever

0.74 – 1.96 (0.0291 – 0.0772)

Brake pedal play

3 – 11 (0.12 – 0.43)

Item

Standard

AWFIA1049ZZ

Item

Standard

Input rod length

164.4 

− 166.0 (6.47 − 6.54)

Item

Limit

Brake pad

Wear limit thickness

2.0 (0.079)

Disc rotor

Wear limit thickness

24.0 (0.945)

Thickness variation (measured at 8 positions)

0.015 (0.0006)

Runout (with it attached to the vehicle)

0.035 (0.0014)

Item

Limit

Brake pad

Wear thickness

2.0 (0.079)

Disc rotor

Wear thickness

14.0 (0.051)

Thickness variation (measured at 8 positions)

0.015 (0.0006)

Runout (with it attached to the vehicle)

0.1 (0.0039)

BRC-1

BRAKES

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SECTION 

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CONTENTS

BRAKE CONTROL SYSTEM

WITH VDC

PRECAUTION ...............................................

4

PRECAUTIONS ...................................................

4

Precaution for Technicians Using Medical Electric 

......

4

Point to Be Checked Before Starting Maintenance 
Work ........................................................................
..

4

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

4

Precaution for Removing 12V Battery .......................

5

Precaution for Procedure without Cowl Top Cover ......

5

Precaution for Brake System  ....................................

6

Precaution for Brake Control system  ........................

6

Precaution for Harness Repair ..................................

8

PREPARATION ............................................

9

PREPARATION ...................................................

9

Special Service Tool  .................................................

9

Commercial Service Tools  ........................................

9

SYSTEM DESCRIPTION  .............................

10

COMPONENT PARTS  .......................................

10

Component Parts Location ......................................

10

Wheel Sensor and Sensor Rotor  ............................

11

ABS Actuator and Electric Unit (Control Unit)  .........

12

Master Cylinder Pressure Sensor  ...........................

13

Stop Lamp Switch  ...................................................

13

Brake Pedal Position Switch  ...................................

14

Steering Angle Sensor  ............................................

14

Yaw Rate/Side/Decel G Sensor  ..............................

14

Brake Fluid Level Switch .........................................

14

Parking Brake Switch  ..............................................

15

VDC OFF Switch .....................................................

15

SYSTEM .............................................................

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System Description  .................................................

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Fail-safe ..................................................................

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VDC FUNCTION  ........................................................

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VDC FUNCTION : System Description  ...................

28

TCS FUNCTION .........................................................

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TCS FUNCTION : System Description ....................

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ABS FUNCTION  ........................................................

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ABS FUNCTION : System Description ....................

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EBD FUNCTION  ........................................................

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EBD FUNCTION : System Description ....................

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BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) 
FUNCTION .................................................................

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BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) 
FUNCTION : System Description  ............................

35

BRAKE ASSIST FUNCTION  .....................................

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BRAKE ASSIST FUNCTION : System Description 

....

37

WARNING/INDICATOR/CHIME LIST ........................

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WARNING/INDICATOR/CHIME LIST : Warning 
Lamp/Indicator Lamp ...............................................

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WARNING/INDICATOR/CHIME LIST : ABS 
Warning Lamp  .........................................................

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WARNING/INDICATOR/CHIME LIST : Brake 
Warning Lamp  .........................................................

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WARNING/INDICATOR/CHIME LIST : VDC OFF 
Indicator Lamp .........................................................

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WARNING/INDICATOR/CHIME LIST : VDC 
Warning Lamp  .........................................................

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DIAGNOSIS SYSTEM [ABS ACTUATOR 
AND ELECTRIC UNIT (CONTROL UNIT)] .......

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CONSULT Function .................................................

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ECU DIAGNOSIS INFORMATION ..............

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ABS ACTUATOR AND ELECTRIC UNIT 
(CONTROL UNIT)  .............................................

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Reference Value ......................................................

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Fail-safe ...................................................................

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