Nissan Leaf. Manual - part 1208

 

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Nissan Leaf. Manual - part 1208

 

 

TRACTION MOTOR

TMS-113

< UNIT REMOVAL AND INSTALLATION >

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To prevent electric shock hazards, be sure to put on insulating protective gear before beginning

work on the high voltage system.

INSTALLATION

Note the following, and install in the reverse order of removal.

WARNING:

To prevent electric shock hazards, be sure to put on insulating protective gear before beginning work

on the high voltage system.

CAUTION:

When assembling the reduction gear and traction motor, clean the mating surface and be sure that no

dust, dirt, or foreign material is between the surfaces.
• Before installing reduction gear and traction motor, apply grease to full periphery of shaft spline  , and also

inject grease [minimum 10 g (0.4 oz), maximum less than 20 g (0.7 oz)] into reduction gear input shaft
(inside spline)  . Take care to prevent damage to O-ring   when installing.

CAUTION:

• Before applying grease, clean old grease and wear particles, that are adhered to the grease apply-

ing parts.

• When installing O-ring, clean the O-ring installation groove completely, and then install.

• When all parts are installed, be sure to check equipotential of traction motor, PDM (Power Delivery Module),

and traction motor inverter.

- Traction motor: Refer to 

TMS-113, "Inspection and Adjustment"

.

- PDM (Power Delivery Module): Refer to 

VC-125, "Inspection"

.

- Traction motor inverter: Refer to 

TMS-107, "Inspection and Adjustment"

.

Inspection and Adjustment

INFOID:0000000010121018

INSPECTION AFTER INSTALLATION

After installing traction motor, measure resistance below.

• Between traction motor (aluminum part) and body (ground bolt).

• Between traction motor (aluminum part) and other high voltage system. 

WARNING:

To prevent electric shock hazards, be sure to put on insulating protective gear before beginning work

on the high voltage system.

JSDIA2307ZZ

Standard

: Less than 0.1 

TMS-114

< UNIT REMOVAL AND INSTALLATION >

TRACTION MOTOR

If result deviates from standard values, check that no paint, oil, dirt, or other substance is adhering to bolts or

conductive mounting parts. If any such substance is adhering, clean the surrounding area and remove the

substance.

ADJUSTMENT AFTER INSTALLATION

It is necessary to perform writing of the traction motor resolver offset to the traction motor inverter after the

traction motor is replaced. Refer to 

TMS-39, "Work Procedure"

.

VC-1

ELECTRIC POWER TRAIN

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SECTION 

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CONTENTS

VEHICLE CHARGING SYSTEM

PRECAUTION ...............................................

4

PRECAUTIONS ...................................................

4

Precaution for Technicians Using Medical Electric 

......

4

Point to Be Checked Before Starting Maintenance 
Work ........................................................................
..

4

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

4

Precaution for Procedure without Cowl Top Cover ......

5

Precautions for Removing Battery Terminal  .............

5

High Voltage Precautions ..........................................

6

PREPARATION ............................................

8

PREPARATION ...................................................

8

Special Service Tools ................................................

8

Commercial Service Tools  ........................................

9

SYSTEM DESCRIPTION  .............................

11

COMPONENT PARTS  .......................................

11

Component Parts Location ......................................

11

PDM (Power Delivery Module) ................................

12

EVSE .......................................................................

12

Charge Port .............................................................

13

Charge Port Light  ....................................................

14

Charge Connector Lock Actuator ............................

14

Charge Connector Lock Switch ...............................

14

Immediate Charging Switch  ....................................

14

Charging Status Indicator ........................................

15

High Voltage Warning Label  ...................................

16

SYSTEM .............................................................

17

VEHICLE CHARGING SYSTEM ...............................

17

VEHICLE CHARGING SYSTEM : System De-
scription ...................................................................

17

LI-ION BATTERY CHARGE CONTROL  ...................

17

LI-ION BATTERY CHARGE CONTROL : System 
Description ..............................................................

17

CHARGE PORT CONTROL  ......................................

19

CHARGE PORT CONTROL : System Description ....

19

POWER VOLTAGE VARIABLE CONTROL SYS-
TEM ............................................................................

22

POWER VOLTAGE VARIABLE CONTROL SYS-
TEM : System Description  .......................................

22

AUTOMATIC 12V BATTERY CHARGE CONTROL 

....

22

AUTOMATIC 12V BATTERY CHARGE CON-
TROL : System Description  .....................................

22

OPERATION .....................................................

24

Switch Name and Function ......................................

24

HANDLING PRECAUTION ...............................

25

Vehicle Charging System  ........................................

25

ON BOARD DIAGNOSTIC (OBD) SYSTEM  ....

27

Diagnosis Description ..............................................

27

Counter System .......................................................

27

DTC and Freeze Frame Data  ..................................

27

DIAGNOSIS SYSTEM [PDM(POWER DELIV-
ERY MODULE)]  ................................................

28

CONSULT Function .................................................

28

ECU DIAGNOSIS INFORMATION ..............

31

PDM(POWER DELIVERY MODULE)  ...............

31

Reference Value ......................................................

31

Fail-Safe ..................................................................

33

DTC Index ...............................................................

34

DTC Sub Type Index  ...............................................

35

WIRING DIAGRAM ......................................

37

VEHICLE CHARGING SYSTEM .......................

37

Wiring Diagram ........................................................

37

BASIC INSPECTION  ...................................

47

VC-2

DIAGNOSIS AND REPAIR WORK FLOW ........

47

Work Flow ...............................................................

47

Diagnostic Work Sheet  ...........................................

49

PERIODIC MAINTENANCE ........................

52

CHARGE PORT .................................................

52

Inspection ...............................................................

52

DTC/CIRCUIT DIAGNOSIS .........................

54

POWER SUPPLY AND GROUND CIRCUIT  .....

54

PDM (POWER DELIVERY MODULE)  ......................

54

PDM (POWER DELIVERY MODULE) : Diagnosis 
Procedure ..............................................................
.

54

U1000 CAN COMMUNICATION ........................

56

Description ..............................................................

56

DTC Logic ...............................................................

56

Diagnosis Procedure  ..............................................

56

U1008, U100B QUICK CHARGER COMMU-
NICATION ..........................................................

57

Description ..............................................................

57

DTC Logic ...............................................................

57

Diagnosis Procedure  ..............................................

57

Component Inspection ............................................

58

U100A CAN COMMUNICATION  .......................

60

Description ..............................................................

60

DTC Logic ...............................................................

60

Diagnosis Procedure  ..............................................

60

U1010 CONTROL MODULE (CAN)  ..................

61

DTC Logic ...............................................................

61

Diagnosis Procedure  ..............................................

61

B2801 QUICK CHARGE CONNECTOR  ...........

62

DTC Logic ...............................................................

62

TYPE A ......................................................................

62

TYPE A : Diagnosis Procedure ..............................

62

TYPE B ......................................................................

64

TYPE B : Diagnosis Procedure ..............................

64

Component Inspection ............................................

65

B2802 QUICK CHARGER  .................................

66

DTC Logic ...............................................................

66

Diagnosis Procedure  ..............................................

66

Component Inspection ............................................

67

B2803 QUICK CHARGER  .................................

68

DTC Logic ...............................................................

68

Diagnosis Procedure  ..............................................

68

Component Inspection ............................................

70

B2814 QUICK CHARGE RELAY  ......................

71

DTC Logic ...............................................................

71

Diagnosis Procedure  ..............................................

71

B2820 QUICK CHARGER  .................................

73

DTC Logic  ...............................................................

73

Diagnosis Procedure ...............................................

73

B2830 QUICK CHARGE VOLTAGE SENSOR ...

74

Description ..............................................................

74

DTC Logic  ...............................................................

74

Diagnosis Procedure ...............................................

74

B2840 PDM(POWER DELIVERY MODULE)  ....

76

DTC Logic  ...............................................................

76

TYPE A AND B ..........................................................

78

TYPE A AND B : Diagnosis Procedure ...................

78

TYPE C  ......................................................................

79

TYPE C : Diagnosis Procedure ...............................

79

B2850 PDM(POWER DELIVERY MODULE)  ....

80

Description ..............................................................

80

DTC Logic  ...............................................................

80

Diagnosis Procedure ...............................................

80

B2880 F/S CHG RELAY ....................................

81

DTC Logic  ...............................................................

81

TYPE A  ......................................................................

81

TYPE A : Diagnosis Procedure ...............................

81

TYPE B  ......................................................................

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TYPE B : Diagnosis Procedure ...............................

83

B2890 DC/DC CONVERTER .............................

85

DTC Logic  ...............................................................

85

TYPE A AND E ..........................................................

85

TYPE A AND E : Diagnosis Procedure ...................

85

TYPE B  ......................................................................

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TYPE B : Diagnosis Procedure ...............................

86

TYPE C  ......................................................................

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TYPE C : Diagnosis Procedure ...............................

87

TYPE D  ......................................................................

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TYPE D : Diagnosis Procedure ...............................

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B2900, B2902 PDM(POWER DELIVERY 
MODULE) ..........................................................

88

DTC Logic  ...............................................................

88

Diagnosis Procedure ...............................................

88

B2980 QUICK CHARGE PORT  ........................

89

Description ..............................................................

89

DTC Logic  ...............................................................

89

Diagnosis Procedure ...............................................

89

Component Inspection  ............................................

91

B29A0 NORMAL CHARGE PORT ....................

93

DTC Logic  ...............................................................

93

TYPE A  ......................................................................

93

TYPE A : Diagnosis Procedure ...............................

93

TYPE B  ......................................................................

94

 

 

 

 

 

 

 

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